Completely Destroyed Euro Engine Rebuilding in Pakistan | Fully Overhaul an Old Euro Engine |
#complete #damage #engine #repair
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If you have never built engines in your life before, you will never know the exhilaration that is felt when the newborn engine fires up and runs sweetly. It is a feeling that defies explanation, and gives great joy.
If you have ever repaired anything in your life, when your successful it feels like winning a battle aginst the evil forces that would otherwise take your hard earned money to buy another piece of disposable junk. If we stopped making crap - products and instead they were built to be repaired that would solve half of the global warming crisis
That is true my friend
Yup 👍
Absolute bliss is the word. But when u see this, u realise, how technology will soon make these redundant.
You nailed it👍
To all the people working to rebuild the Truck diesel, you are all fantastic, you work together as one and produce a great diesel. I have the greatest respect for you all.
In the world of replacement engineering, repairing is great. Thanks for this eductive video!!
Берегите руки. Они у вас золотые!
I have pulled an engine with block and tackle using a shade tree, and then rebuilt it on the kitchen floor before reinstalling it. I am impressed. These guys did a good job, with what they had.
Interesting comment! I have a good friend that said they took engines apart in their kitchen when he was a kid. That's the way they learned. 606ByGawdKentucky
Эти ребята настоящие трудяги , очень слаженно работают . С примитивными инструментами делают такую сложную работу , настоящие профессионалы. Удачи , и привет из Сибири !
@@user-hv1ch5uc5d так походит))
Нет самый точный прибор это наглазок. Нет точнее прибора в мире. И они это знают.
Ну они все на глаз приятели неужели это все будет ездить, неужели прокладку не пробьет тем более они вкладыши на глаз затянули при такой затяжке на глаз вкладыши долго ходить не будут
@@user-hv1ch5uc5d Ну если бугель еще можно кое-как "на глаз" тянуть, то забивка седел молотком - это жесть...
А и так сойдёт. Правильно мужики пишите динамометрический ключ видимо им религией запрещено использовать.
I love these videos. I am obsessed by them - the sheer skill and ingenuity. Well done, gentlemen.
They are not ingenious enough to build a table to work on.
@@gordonwelcher9598 lol you look for anything to hate on
Great. My sincere appreciation for all the men who was engaged in the restoration work. Wish all of them good luck in their future endeavors
And I’m stressing out about replacing a new loaded head and head gasket on a Toyota 22re( considered easy). Thanks for the encouragement from North Carolina U.S.A. Much respect!!!
Be sure that the timing chain is good. Many head gaskets were changed due to the chain being loose and wearing a hole in the front cover. Don’t ask how I know
22re is easy to work on. Me and a buddy changed pistons and rings in just over an hour with the engine still in the car lol!
I remember learning about torque sequences and progressing up to full torque and all that then going to a place with real certified mechanics and watching them put heads on with air impact wrench going across from one side to the other. Makes you wonder if anyone other than yourself tries to do it right.
@@michaelszczys8316 Real certified mechanics? what's that? I got my ASE and I build cabinets for a living. Just about any ding dong can pass that test. Sure proper tourqe is ideal, but all the ugga duggas has worked just fine for countless mechanics. Plus half the morons never even calibrate their torque wrenches, thus making them fancy breaker bars.
It's a pleasure to see an engine carefully put together by mechanics who find doing a good job important.
It pains me to see the abyss of inequality in this world, but gives me pride to see how devoted, knowledgeable and hard working these honest folks are!
All brought to you by oppressive governments
We were like that 100 years ago. Hopefully they catch up.
@@737tech The way we're going they'll be ahead of us
@@737tech Well they would've caught up a long time ago if it weren't for the arrival of 'democracy seeds' at very high velocity.
@@737tech After taking all their wealth of course that would happen
Normally on videos like this I’d have complaints about improper fixes and unsafe practices but I wouldn’t have done anything different in this case. Great video
sure.. you would have bored, honed and put new pistons in there .. instead of putting the same crappy old ones back in the original bores.
@@KrustyKlown It looked to me as if they put new liners in but reused the pistons (new rings!). All I know is it looks like I have severely over-spent on torque wrenches...
I'd wear some gloves.
@@gjsmotos nothing wrong with old pistons if the rods are not bend. New rings and liners are good enough
That's exactly what I was going to say. Damn good job.
На одном дыхание я посмотрел. Спасибо автору здоровья и удачи во всех делах
An amazing group of people. I’m proud to share the planet with them.
Mashallah you guys unbelievable god bless you and bless Pakistan
Я залип на 24 минуты. 👍
I have to love these guys. First they work in the dirt. I work in a very clean environment I'm meticulous these guys are out there in the start period second of all when I work on my stuff I put on my coveralls I wear my rubber gloves these guys are wearing cotton and flip-flops I'm wearing boots. I use air compressor power tools torque wrenches specialty tools these guys are using rudimentary tools to say the least I have to give them credit where credit is due
Yes and it seems like they eyeballed the torque really good. That one guy must have a feel for it.
You really have to respect these guys, l have commented a few things here and there, that might seem a bit critical of them, but then l think, hmm, maybe l try to be a little too "precise". When you see them getting the job done under those conditions. Driving those valve seats in, facing them and the valves, lapping them in, etc. Hey, I'll bet that those engines run fine, and a long time, if maintained,, and driven respectfully. Thanks for the video guys, think I'm a bit more humble from watching. 🌈
@@jmartin9785 Yep, not everyone has a nascar style shop.
I feel sorry about our nation, our government giving people unemployment while they are sleeping!? Instead of pushing them to work. I hope things will go back like before we are getting shorted in everything even labor force
@@sandybil So do I, but what jobs would they be given? Not many out there. That and employers are very picky. On the other side, there's jobs that people just won't do.
No such thing as throw it away in Pakistan such talented people fix anything👍
kzhead.info/sun/n8abZNyvkJxnbJ8/bejne.html
Yes and they got the nuclear bombs they split the atom with a club hammer 😂
With very limited tools. Amazes the hell out of me.
They poor.
@@kevingreen9768 its for our security, brother.. we are not like north Koreans
all the mechanics impress me with this engine rebuild on how much knowledge they have and do this work with limited tools that make the job easier great job to all of you.
The point is THEY DON"T HAVE KNOWLEDGE. They leave out critical details that make a big difference.
@@x-man5056 I didn't see any critical details left out.
@@bingosunnoon9341 Then you are no engine builder.
@@x-man5056 Thanks
@@bingosunnoon9341 1. Rod and main bearing caps should be marked so that they go back in the same position facing the same way. Pistons if being reused and Rods also. This is CRITICAL. 2. Never use a hard face hammer on engine internals (or ANY hardened steel surface). Use a brass or other soft face hammer. 3. When using new rings and new cylinder sleeves you must still measure ring gaps before reassembly. Fail. New cylinder sleeves need a light hone to seat rings. Ring gap must be measured after the hone. 4. The piston skirts should be oiled for assembly into the engine also. Place a short piece of rubber hose over connecting rod studs before inserting piston/rod assemblies into cylinders to avoid gouging cylinder walls and crankshaft machined surfaces. 5. Head should be installed on block and torqued BEFORE bolting exhaust or intake manifolds to the head! This is basic. They may make great hand holds but you risk warping the head when you torque it down, (I guarantee you the old exhaust manifold is NOT flat and strait). Don't do that. 6. use ONLY silicon grease or motor oil on engine rubber O-ring type gaskets, NO SILICONE SEALANT.
Хорошая работа.Отличное видио.😉👍
More amazing skill from these machinists. I remember when we used to have skilled people like this in America. Now everything is gone. But we have Walmart now.
Don't even mention me those Walmart"technicians" They can't even do a simple tire replacement. I made the mistake of getting a tire from them and it took them 2hrs and managed to break my interior door handle which they (and their manager) had enough audacity and claim it was like that when I dropped off the car. I even explain that If it was like that how tha hell did I open the door from the inside when I parked ( there is video evidence from their security cameras. But they basically told me that no matter what they weren't going to pay.
We have parts changers, very few mechanics. 9/10 couldn't diagnose needing a oil change.
Молодцы! Ловко забили гнезда под клапана. Там небольшой перекос и оно лопается,
В роли динамометрического ключа - старый мастер
Only thing I saw missing was a torque wrench - great video, its good to see new seals and parts going in, so many videos they just throw the old stuff back after washing it off ;) It sounded good at the end too.
I admire how they go by feel. Probably been doing it like this for years without any problems.
They have good feeling
It's the AvE torque wrench "haeeeeeeeeh click". Torque spec is German - good-undt-toight
@@alanwilson2073 I noticed that the old, presumably most experienced guy always torqued the main bolts. All they seem in need of is a couple of torque wrenches and a motor mount.
Yeah, no torque wrench how did they manage?
Head miraculously transformed from 12 to 24 valves
I noticed that
Guessing it was filmed at 2 different locations? Probably didn’t have time to get footage of the original one so they just showed the process of them rebuilding a head they had that day
I was surprised with the torque wrench 😂
Me recuerda mi juventud ..en los talleres.... acá en chile.....son unos capos estos paquistaníes... felicitaciones y saludos gente trabajadora....✌🇵🇰🇨🇱🙋👍👍
Это самый качественный ремонт на этом канале.
Я тоже офигел...не интересно даже как то)))
Приковыряться можно разве что к отсутствию динамометрического ключа)
@@fanacm5 И в наше время это не самая дорогая покупка. хоть какой нибудь да пригодился
Вкладыши распредвала старые оставили. 😁
If you go down the street a block you’ll find the guy that makes the pistons with a hammer and a rock, it’s amazing what these mechanics can do with the bare minimum.
it really is. Back in 2007 we had a mobility kill on a Abrams tank. We took everything sensitive out but had to abandon it for roughly 9 hours if I remember correctly until we could get recovery vehicles out there. The Iraqis stripped that puppy clean in the dark with very basic tools. I still have no idea how they did it. Must have been like ants swarming over food just yanking parts. I'm not even sure why they wanted them. I was waiting to see a cab go past running on bogie wheels🤣
@@okgroomer1966 Scrap metal sells everywhere.
Muchas.Felicitaciones Sres Pakistani, son unos Buenos mechanics. Me gusta la mecanica, lo fui cuando joven. Solo q maquinaria d Industries. Me gustan sus videos, soy Central America
Был здесь до миллиарда просмотров
Я думал болгаркой и напильником головку шлифовать будут..а тут прогресс на лицо.
ахахах
ещеб клапана подписывать научились.. и по традиции колено в песок 👍
Так такой станок на весь пакистан один на всех
Не ну они работают самым точным прибором называется наглазок. Кстати это самый точный прибор в миое
@@RusLSystems клапаны кернением подписали
These people show extra ordinary craftsmanship and ingeniosity. Am not surprised though because Pakistan is the land of the ancient Indus civilisation.
they lack with proper tools and everything, yet they nailed the job with their own ingenuity and excellent skills. needless to say how they work in harmony. huge respect for these hard working people,
Given the slave labor rate and zero warranty , these engines return like bees to a nest due to premature failures from lack of proper torque , poor machining practices , improperly serviced and overloading..But hey when it cost you less then a gallon of goats milk to rebuild them its cost effective to have to keep rebuilding them every 6 months or 2000hrs.
Hi you all awesome enjoy your work and you gain experience Stay safe out there bro regard subscriber from Singapore
loved the piston ring compressor by the way.... marvelous
kzhead.info/sun/n8abZNyvkJxnbJ8/bejne.html
Came in to mention that too. I've seen it done various ways, ring by ring, but this is best I've seen to do all in one push.
that was neat. I found the valve spring keeper tool rather clever.
@@okgroomer1966 I was surprised that worked. I guess there's not too much tension on those valve springs? When I put double over springs in my car I had to weld a gusset brace into my C clamp valve spring compressor. Because the frame of the compressor was bending. I have a fairly decent valve spring compressor tool too. It's KD.
@@1pcfred No clue, I'm not really a mechanic. More of a dive in and see what happens type of guy. Served me well enough so far.🤣
I am very, very impressed by the quality of this restoration. Lots of proper tools and techniques were used.
Too many electrical tools to be a real Pakistani workshop
@@lordhoho1 said the expert
Are you being serious?😂😂😂
No torque wrench
@@johnjobber2219 You do realize the internal combustion engine is far older than torque wrenches no? I bet you're the type to spend most of your day polishing your tools huh?
Хороши стол для разборки. Удобно ведь.
I rebuild my engine after watching these guys videos.
Wow 👌
i would agree with Pakistani Truck .... Wow
@@pakistanitruck congratulations on an excellent refurbish ... it sounded very good ... best of luck from India
Забивать сёдла и направляющие клапанов кувалдой,да ещё "на холодную"-это "крутовато".....Динамометрический ключ тоже,видать,недоступен.Смазка внешних сторон гильз цилиндров-масло будет в СО,если мотор не воздушного охлаждения.Конструкция РВ на вкладышах понравилась.
Что я только что увидел… такого ремонта дизельной головки «на глаз» ещё не встречал. Получил море удовольствия))
🤣🤣
там вообще волшебники, седла и направляющие меняли в ГБЦ по 2 клапана на цилиндр, а на мотор уже ставили ГБЦ с 4 клапана на цилиндр
@@user-pk8jr7eh4m да и ржавую в добавок ))
@@user-pk8jr7eh4m ага и обтяжка болтов с усилием в один бача тоже супер, на волне щепетильных блогеров-ремонтников, спорящих о градусах финальной затяжки по динамометрическому ключу, это просто глоток свежего воздуха)))
а результат?
I love that they used so much lubricant in the engine
My motto is, "you can't use too much lube".
There has been a shortage of camel hump grease this year.
🤝❤🙋♂️👍👍👍✊ молодцы ребята, за такой благородный труд, шофера будут вам благодарны! Здоровья вам, и семейного благополучия!!!🤝❤
Благодарны 5000 км
Это ещё хорошо если целых 5000
на коленке,НО- цивильно,так делают и сейчас в мастерских.
تو نشان عزم عالی شان! کیا شاندار کارکردگی کا مظاہرہ کیا ھے زندہ باد دوستوں
Раньше как было хорошо: разобрали, помыли и всё на место просто собрали. Ничего неменяя. Эх куда ушли те дни.
Бывало даже на следующий день заводишь и все стуки пропадали
Both of you idiots know nothing.
You sound like an idiot
I'm impressed...they tight all the crankshaft bolts...without a torque wrench...just by experience....That engine uses sleeves for the pistons ...it basically will never die!!!
Yes 💪
At least they didn't use air impact wrench.
Yeah, I was wondering the same thing re torque wrench. I wonder if these fellas tightened up any of those head bolts in sequence, or wtf?!?
NO. "Experience", in this case being decades of history, dictates you use a torque wrench. "Experience", specifically "bad experiences" was the driver for the invention of the torque wrench. These guys are cavemen. It is possible to do what they are attempting, but they are only one step above Fred Flintstone. They demonstrate almost no esoteric knowledge. Critical mistakes makes the whole effort a waste. The sleeves you think will make the engine immortal were not honed. Rings don't seat. Fail.
I know I can apply pretty equal amount of torque with just my hand and wrench with educated guessing of proper amount for specific bolt, but , If I'm putting an engine together I'm sure to dig out a real torque wrench. Duh !
Молодцы! С приветом из России 🇷🇺✌️
Чё они ,бля,всё на карячках делают,нельзя на стол положить чтоли.
Удобно им так
Reminds me ole dry sleeved ford 8n/9n tractors used to rebuild in the fields when very young. They too never lasted long before needing rebuilt again in the dirt...
Растут ребята,чистые руки и вещи))А главное они так так и не узнали о динамометрическом ключе))
Зачем, когда есть динамометрический дедок с воротком)
Given their heavy machinery and skill, they can manufacturer their own engines and become country's leading engine suppliers both for domestic and international vehicle manufacturers.
They're a ways away from the kind of sophisticated casting it takes to make major engine components. Plus that you have to actually engineer.
Here in the Netherlands the tools and equipment are much more professional, but knowing from experience you have at least a 50/50 chance of a (serious) issue after a rebuild. And in most cases no warranty, despite a hefty price tag. Perhaps these guys do a better job, despite the old tools and dirty surroundings.
bro these guys dont have choice, they make the best out of what they have which is incredible
As a American all I can think is damn I wish he was my neighbor.
P00
0 pap
@@Dawson-vy3zw I don't think they would like to be around a lot of neighborhood Karens yelling at them and calling the cops on them for the most insignificant reasons
Well done no excuses just getting it done love these guys
Mike most will say this unless they are the ones driving them and dealing with the constant failures/breakdowns and endless 6month overhauls...There is a reason they have gotten so quick in so called rebuilding these same engines ! They have been rebuilding the very same ones every 6-10 months...
@@tryduck6993 I’ve seen worse repairs in first world countries, these guys aren’t all that bad. Considering what they’re working with, it’s not too bad of a job and given the relatively small population in the country, there’s not nearly as many mechanics who know how to work on engines. These guys are more than likely at maximum efficiency fixing these engines with the process they use because all of the contractors go to the same few guys over and over and over again. Plus, even if they are doing 6 month overhauls, again, these guys are so efficient with their process that it probably takes them half the time to repair and replace everything that’s broken or worn. It’s not perfect but, these guys are keeping those trucks on the road, flawless repairs or not.
@@tryduck6993 the cost is way more cheaper compared to any first world country tho for this overhaul it would cost around 1lac 50k Pakistani rupees which is around 1000bucks American u decide if it’s good enough
I love their home made tools like the home made or custome hand made valve spring tool where two guys press down equally to put the keepers on the valve or the home made hooning tool attachments for the drills and grinders. Love how they didn't line bore the rod end caps for the crank shaft
Great job lads, the engine sounds mint , well done.
These men are nothing less than amazing. They never quit and work with few resources. They are craftsmen.
They seemed to have the tools they needed. Their minds would be blown if they had an engine stand though. I'd think they could whip one up out of some of the junk they have lying around.
The guy cutting the new valve seats, very competent, knows his onions!
Yes, I to have much respect for these mechanics. Observe the working conditions! Yet no complaining. Just look at the young boys learning how to rebuild a complicated Diesel engine! One more thing, look how well they work together and get along. Not once did anyone seem to be critical of another they came to their aid and helped each other.
kzhead.info/sun/n8abZNyvkJxnbJ8/bejne.html
Agreed!!! Too many bad players where I'm from who critique and cut down others to boost their own positions in companies in order to enhance their job security. Too many bosses who are like that and also are too uneducated and stupid to see personnel problems as they are developing. Thus we see the workplace violence and the shootings taking place. Personally, the moment I see or sense a problem with ANY individual at a place of work, I put in my two weeks notice IMMEDIATELY!!!
I'm from Pakistan and usually have encounters with these mechanics from time to time. They're quite good at what they do. Secondly the workshops are quite disciplined. The elder person is called "ustad g" meaning master. They have very high level of respect for the masters. The young ones are there to learn observe and help the master in the tasks. As you can see these guys have no formal education or diplomas etc of the work they do. Every thing they learn and do is hands-on experience. This trade is basically ran by the principles of apprenticeship. The young guys come, they learn. Then, they set shops for themselves and train other guys and so the trade goes on.
Actually these are old diesels, not too complicated. They are built to last in Asian conditions.
@@drury2d8 Ok, but to me it’s still the fact that they are there learning…..not sitting somewhere playing on phone and having to be asked many times to do a task and then doing a half job of it.
FINALLY a pretty cool video that the uploader didn't edit in their STUPID music and cut out the original sounds of the machines... Thanks, you got my thumbs up!
Glad you liked it!
Нужно это видео скинуть своему начальнику,думаю больше не будет говорить что тележка для снятия мотора не вымыта))))
These guys are just simply amazing, excellent work!!😎
Used engine oil in the ground is very good for your water. ..
I hope and pray that these practical and quite knowledgeable workmen are well-paid for their rebuilding work!
All very much underpaid, to say the least.
There's another Hino truck back on the road for another 250,000 miles, and the guy is earning his living. No need to get too fancy with all those torque settings etc. , these guys know exactly the right pressures. One day and a small team of clued up guys and it back on the road again. Superb
一見適当に見える作業かもしれませんが、しっかりポイントを抑えた技能には感心させられます。 ご安全に。
Brilliant !, All important things like journal bearings and cylinder sleeves are replaced with new. Very knowledgeable mechanics. Very impressed. Cheers from Canada !
I never fail to be mightily impressed with the 'can do' attitude of these guys. Well done!
Class. Thank you 😊 Steve. Bulgaria.
well done guys! what a wonderful coordination.
Excellent video well done 👏 amazing lol most men in Australia can't even change a tyre.
Most men can't even drive manual anymore! 🤣
Good job just 2 issues always use copper hammer to avoid damage and these guys need a workbench
start a go fund me for them bitch
Thợ máy pakistan sửa rất có tâm rửa máy sạch sẽ,đồ nghề chuyên nghiệp,hơn mấy a thợ việt nam
One thing I noticed is that they lap every valve to a seat, then at final assembly they install the valves at random. So much for the lapping job....
YEAH but REPEKT and EXCELLENt and WELL DONE JOB even tho i have no idea WHAT IM TALKING ABOUT!!!!!!!!!!!!!!!!!!!!111111111111~~~~
Yeah-but. This isn't quite gas-turbine blade-balancing tolerances we're dealing with.
I think the valves were stamps with a cylinder number, but what I know is how did a 2 valve per cylinder become a 4 valve OHC?
@@davidh3486 I noticed that too, I was wondering why the valvetrain looked different
i think ... they had a method of remembering which valve went where ... i do not think after so much care .... they would overlook such a thing ...
Massive respect to these fellas 👌👌👌
These guys do stuff with iron age tools and technology I had to see to believe. They don't have some of the most basic tools imaginable and the working conditions are pretty awful. They get a lot of respect from me.
What really annoys me is,all over the world education is key..but my point is you don't need to waste 2/4 years in college studying about most things in life that are common sense...these guys are perfect example you don't need a degree or be rich to be anything you want to be....respect to these guys.....
@@abdulmohib8921 bingo. A college degree means nothing compared to skills. Skills pay, degrees don't
@@danteerskine7678 I agree with you 100%
Ya Allah ye masoom bhaiyon ko khoob taraqqi aour kamrani ata kar, rizq e halal ata kar aour usmain barakkatain ata kar achi sahet ata kar. Ek khush hal Pakistan bana mere moula..amin summa ameen 🌹🌹🌹🌹🌹🌹🌹🌹🌹🌹🌹🌺🌺🌺🌺🌺🌺🌺🌺💐💐💐💐💐💐💐💐💐💐💐
That connecting rod stud hitting the crank journal give me chills but all in all relaxing to watch
Love your work
Not an impact driver or torque wrench in sight. Top notch!
Here are true masters at work!
Big respect for man of work!
That engine would be more reliable than the space shuttle such care such attention to detail. Love it
Камаз так же собирают, на полу и без динамомеирического ключа 🤗 и так сойдёт! Однажды зимой в поле бульдозер КАТ перегильзовали. Не удивили..
Потом этот мотор так и служил .
Nice place! great video!Люблю Пакистан!
Best mechanic in the world
There's my guys missed ya.these guys don't play gitner done the old school way. Nothin is too broken for them.
Chulada de máquina, suena preciosa. Así con amor se atiende un motor.
Круто! Высший класс 👍
What a very interesting video , amazing to see how the engine is rebuilt . Thanks for sharing 👍
عمل متقن و جميل
Impressionnant ! Respect pour leur travaille ! On en aurait besoin chez nous !!! 👍
that young man in the gold work clothes is a hard worker. reminds me of me at that age.
А какой способ замены направляющих и седел))
It’s amazing to watch these professionals at work.
Professionals improve their techniques and work environment. These people have been working the same way for 100 years and will not improve.
@@gordonwelcher9598 how can they improve can you explain? If they improve they will be expensive🥺
Fantastic to watch, amazing skills, truly professional!
A ESTO YO LE LLAMO, VERDADEROS CIRUJANOS, DE MOTORES, UNA RESTAURACION A GRANDE, ESCALA, Y QUE MUCHOS NO SABEN, ESTOS SEÑORES SON VERDADEROS INGENIEROS MECANICOS.GRASIAS POR ESTE GRAN VIDEO.
Great skils! Respect! I would trust these people with my engine anytime!
Salute to these fellows most of them from very poor families where parents have no choice but to send them at very young age like 7 to work .. God bless them with the best of His best blessings Ameen .rebuilding this same engine in Europe or USA will cost big bucks
Nice to see everything kept in orderly manner once dismantled 😣😣
I thought the same thing! Lol
@Dartgame 340 It reduces forgetfulness and error. Also, it is far more efficient to have an orderly set up. As a mechanic/technician of 20 years I can tell you it absolutely helps to keep things together. Time is money.
Did anyone heard the song "Tujhe deka toh " 😂😂😂😂
Hh
spent my apprenticeship doing that and loved all the tools you were using as we had them so many guys would bot use them now