The Axle of a Truck Broken in a Strange Place // And the Masters of Metal Fixed it Using Magic
#truckrear #axlehousing #cracked, #repairbroken #rearaxle #tuberepair,
The Axle of a Truck Broke in a Strange Place ,, And the Pakistani Mechanic Fixed it Using Magic
#axlerepair #truckaxle #brokenaxle #strangeplaces #pakistaniskills #mechanic #fixedgear #using #magical
#ось #грузовика #сломалась в #странном #местечкотанкиста
#Die as van 'n #vragmotor #gebreek
Axle na Babban Mota Ya Karye
Proces #popravke #slomljene #osovine #kotača #kamion a
#Procés de reparació de l'eix de la roda trencat del camió
Repairing Process Of #Lɔre a #Abubu Wheel Axle
#Proces #naprawy #uszkodzonej #osiyo #koła #ciężarówki
It's important to appreciate the skills and craftsmanship of professionals in various fields, including mechanics, as they continually strive to find solutions and overcome challenges that may appear insurmountable to others.
#welding #an #axle #housing #amazing #process
Соосность нее не слышали 😂. Почему не поставить редуктор и тогда заварить ?
hmmm
One thing I still haven't been able to understand is where are these squirrels that are in all the videos making these little noises... I haven't been able to see any of them yet but they are always in the videos... There must be a lot of them because they play all the videos. communicating with each other, with these little noises...
One side of the nut assembly should have had a smooth bore to be able to pull the two halves together. Having both sides threaded will not allow the halves to get any closer than they are when welded.
Thanks by Wow Mechanics1
Просто установить редуктор и потом сварить эту конструкцию точнее получилось бы
Agree !!!
Yes, but the "wow" team, as you can see, does not know this, the lack of logic, but anyway they work hard. All respect to them.
I was trying to figure that out too. They serve little purpose other than the alignment is all I could figure out. I have so many questions about the process.
судя по увиденному это просто имитация работы рассчитанная на диванных зрителей, не более.
....
Да вы совершенно правы,это видео рассчитанное на просмотры,но не как не ремонт.
Как обычно , нет таких проблем которые бы мы не смогли себе создать,) прикрутите корпус дифференциала , и по отверстиям не пролетите и в плоскость попадете ,
Они еще дифер не сварили!!!! Пока мост делают а посля дифер
Просто тут обратный процесс. Сейчас по корпусу дифференциал отолтют в сборе.
Подскажите нахуя они этот треугольник вырезали а потом вваривали?
yes shukria good
hmm
Какую функцию выполняли приваренные гайки? Для регулировки соосности если, то каким образом это можно сделать этими гайками??
yes
это как спрятать голову на против человека и думать что он тебя не видит🤣🤣
Страшно представить, сколько же они грузят? Если чулок моста лопнул пополам 🤯
Thanks
он не лопнул, сварили из двух
This is exactly why you have 50-60 year old trucks and buses still in operation in Pakistan/India and the rest. I remember as a boy, (I'm in my 60's now) a place near where I lived dismantled trucks and buses of the era and exported the parts to these countries where they are still in use today. This is simply because they are repaired and not scrapped like we do all too easily in the west. They are the original 'repair, reuse and recycle' nations. Respect to them, the west could learn a lot from them.
Very Thanks you By wow mechanics1
Это из-за нищеты.Не от хорошей жизни и уж точно не забота об экологии..
who gave you this information that 50-60 year old trucks are in operation in India. Here diesel vehicles cannot operate for more than 10 years and petrol and cng 6:44 vehicles are allowed only for 15 years.
@@mukku9090 ok, so maybe not now but over 50 years ago re: the first part od my post is correct as I knew people who worked there at the time. Thanks for the correction on the second part, I appreciate it.
its called health & saftey. something thats not so readily available in india.
Back axles have been wwelded up from pieces for many years and never really fail thanks to weight regs and weighbridges making overloading an expensive criminal act. This repair seems to be two good halves welded to make one. I'd have welded on some extra strengthening pieces but then in normal use does th ebanjo get massively overloaded Lots of these vidoes feature truck axles that have broken at one side due to wear and overload and bad roads so I think here they took two good halves to make one good complete one.
Thanks
Если снимали мост, то и редуктор сняли. Можно было прикрутить редуктор на место, и он бы сам выставил половинки моста ровно, и обварить трещину. Без этих гаечек-болтиков.
Our pleasure! sir
Можно было сразу установить редуктор чтоб выставить ровно чем болты с гайками
Герметик и напильник все исправят)))))))
hmmm tnks
Тем более 2 гайки не дают возможность ничего регулировать
Can you imagine the load, or shall I say the overload, this truck was subjected to.
Thanks 👍
It was cut in half to make this video. Nothing breaks that perfectly!
Just for content,not to reuse in a vehicle
It broke on the previous weld, you can see it about 3-4 minutes in.
@@12time12 I don't think so. Looks more like cut by plasma cutter ;-)
Thnks
The slag did give that away
А зачем вообще его разрезали?! И зачем весь этот цирк с подгонками? Возьми редуктор и скрепи им обе половинки, вставь полуоси и спокойно обваривай - ничего никуда не сместится.
ye right
Это волшебное шоу с гайками и болтами, которое не регулирует ничего)
Похоже его сварили из двух. С гайками тоже не понял в чём смысл был этого ритуала.
@@MRooodddvvv, гайки вообще бесполезны были, потому что они ничего не стягивали. Ну разве что просто удерживали две половинки.
That's what I was thinking, they could assemble it with the parts that's supposed to go in it, use the parts to align the housing then weld it up. Take the guess work out of it and be assured alignment is spot on unless of course they didn't have the parts on hand.
World builders... I'm always fascinated by people applying their skills so dynamically. I wish I had teachers like some of these workers around me. Damn, what an opportunity that would be.
Thanks by Wow Mechanics1
Fascinating, yes, we don't see repairs like this except maybe on farms where the repair is critical. I see the reason being the disproportionate values of material parts and labour. it is amazing what can be done with a welding machine, and there are some very skilled workers out there. The parts alignment alone is quite daunting I think. Enjoyed!
It's amazing what can be achieved when there are no safety regulations to adhere to. :/
Mostly involving a badly welded truck ploughing into a school.
@@snowflakemelter1172 And the rest. I was being sarcastic not admiring. Human life is cheap over there, they'd be more concerned of the cost to rebuild the school.
hmmm tnks
hmmm tnks
ผมชื่นชมทีมงานมาก ที่ทุกอย่างซ่อมได้ แต่ด้วยความเคารพ ถ้าประเทศไทยเราทิ้งไปแล้วจริงๆ ชื่นชมว่าทีมงานมีฝีมือมาก ขอบคุณ
In the Western world these items would be scrapped, kudos to these guys making the repairs!
Our pleasure!
THESE GUYS ARE SIMPLY BADASS, AND AMAZING. GOD BLESS THEM, AND PROTECT THEM TOO
Thanks You watch vist my video By wow Mecahnics1
I've never seen these broken, they must abuse that heck of these trucks, now if it broke as original, will it hold welded like that?
I love watching skilled welders
hmmm tnks
Гарантийный ремонт.
U r right but it's look like genuine, but u can't complain warranty over here
@@aamirmalik9987зачем треугольник вырезали ,а не сверху наварили ?
@@user-yu5by7nb8rизменили направление усилий (направление сваревоемого метала PS смысл в том что таким образом они усилили(как не странно
Mashallah This mechanical work is very best opportunity to work and those people doing work are really work hard to renew these cars and they are not work only for their own purpose they work for our country to build up so best of luck
good shukria g
The triangle patch puts two of the primary welds into greater shear stress. Welds are ideally placed in shear. This welder/fabricator is good.
Thanks Sir
Thanks, I was wondering about that.
I would consider it an honor to work next to these guys ANY day of the week and in the same conditions!
welcme to Pakistan Whatapp no 00923005784980
Great resourcefulness, but can't help think that better edge preparation would have helped long-term as well
I'm curious how all of the bolt holes line up once they get it back to the truck . I guess they can fix anything with enough welding rods and hammers . But why did it crack in the first place , over loaded , bad roads ? Both 😂
Its not a new banjo so its cyclical fatigue cracking the banjo. Together with overload or bad design and craftmanship. Its a welded banjo, like Scania has, I worked at the Scania factory where the banjo was manuf. There was some thermal stress relieveing operations on the scania banjo. So i believe that whne welding a banjo the devil is in the details for long life. A small material defect like poure or a welding defect at the high tension spot reduces the fatigue life a lot.
It looks like it was cut in half. Maybe to facilitate taking it apart after a seized bearing. I home this guys are religious, only prayers will keep it together.
hmmm tnks
Damaged on opposite ends of 2. Cut off the bad left from one and the right from another. Then weld 2 good halves together to make one usable housing.
Stop hating 😂
Amazing how straight it broke….it’s weird how it left slag behind when it broke! 😂
I think they used parts from two different axle housings. Then trimmed them to fit with oxy acetylene. Hence the melted edges on both parts.
Our pleasure!
Our pleasure!
In an after note, the weld held until the driver overloaded again, about 6 hrs after he got the truck back.
hmmm tnks
Do not believe it broke but like watching it fix.
Thanks 👍
These repairs are phenomenal when you consider what they have to work with. Adhering to Standards that don't exist are of no concern.
hmm Wow....//
Thanks for the update
Lets hope they not work on an nuclear power plant!
These dudes have a Titanic size set of skill, but they adhere to a kayak amount of standard or regulation.
This is good for immediately selling the truck without the new owner knowing about this repair. Otherwise, this will break after three weeks again.
Новый мост, только с завода! ))) 🤣🤣
Скоро в РФ все мосты будут такими ...
"Не бит, не крашен, но очень сильно "люблен" во все оси..."
hmm
Сами распилили, сами заварили😂😂😂
Thanks by Wow Mechanics1
Главный вопрос: зачем он был разделён пополам? :)
Лопнул от перегруза, видимо.
hmmm
После предыдущего ремонта развалился пополам
Ну, шоб заварить опосля))) Нипанятна чтоли?))) Свиноворот свиней так сказать
Можно было бы прикрутить корпус дифференциала и варить
hmmm tnks
Esse caras são os mestres na arte da Solda!!! Parabéns um belo trabalho👏🙏🏻✌🏾👍👍👍👍
Welding is not done without opening the weld mouth. to make weld mouth they should make V mouth.
hmm Wow....
hmm Wow....
Mantap Salam kenal dari palembang 👍👍
Instead of cutting out the triangle and putting in a new piece. They should've put a long rectangle piece with rounded ends over the top about a 2 feet or half a meter long. Basically putting a truss on it.
Top and bottom and across the back of the diff. I thought they would have done that considering the future overloading it will be subjected to.
Thanks Sir
They should have done that on the inside and the outside.
A very interesting repair to a cast iron split cast iron differential. I learned more again. Thanks.
Our pleasure!
esse triangulo no final me quebrou, nunca canso de aprender com esses indianos
I arrived at my grandfather's house a welder with more than 60 years of experience and I saw him shocked and destroying a table that had cost him more than 10 thousand dollars that he used to weld precision parts. I asked him what had happened, and he showed me the video, and he told me it is impossible that our land in America is so uneven and from that moment on he would weld on the floor.😔
Q
@@carlosalfonsomaciaszambran5887 no entendiste ni una papa mi sarcasmo.🤭
@@liomio4980 I can understand why @carlosalfonsomaciaszambran5887 did not understand your sarcasm your grammar was pathetic.
yes
I can understand if you lived in Washington DC....I would agree with you that that land is crooked and not straight 😂😂😂
These men love the drivers overloaded their trucks so they can have job to work on every day
ymm
It's a wonder the oil stained dhotis don't just go up in smoke when they are welding. Nice looking welds though..
hmmm tnks
They checked everything except if the diff. housing bolts will line up or wether the axels will line up with the diff. gears.
@guillermocarrillo3959 the repair was only for KZhead viewers it will never go back in service.
hmm
It's Amazing All these Guys Aren't Blind , No Safety Glasses or face Shields, No Welding Helmets ! A Lot of these Guys Weld with Sunglasses or Cardboard with a Welding Lens taped on!! 😂😅😞😳😮
hmm Thanks watch my video
Excellent work 👍❤️
😂 ç est découpé exprès pour l export 😂😂 c'est considéré comme ferraille
Don't think this axle broke like that, it most likely had some catastrophic bearing disaster on one side, and they found another junk axle that they could combine into one functional one.
That’s what I was thinking too but I can see an “aftermarket” reinforcement plate on the bottom side of both sides that match. Which then how the hell do they break it so perfectly in half!!!???
@@camwichert8185 Maybe there was some kind of casting/manufacturing defect that made it crack in the middle. Seems it is also more common to overload vehicles in some country's...
Thanks.. U
Thanks.. U watch my video
Prober field repair! Nice work
Looks like it was repaired once before. these drivers don't care about weight. they overload everything,bicycles, carts, cars, donkeys and themselves. this unit will be back again. these guys are hard workers and just eek out a living.
Shukria jnaab
Super inventifs, les mecs ! **Voilà de vrais mécaniciens de l'enfer !!!
Our pleasure!
Иногда интересно посмотреть технологии позапрошлого века
На сколько метров хватает такого ремонта? 😂
@@Wowmechanics1 1000
Или будущего..... Уже слашал историю о том как таскали машину на верёвке в Польшу потому что запчасти не пускает таможня из за санкций. Ещё немного дополнительных санкций, доллар по 300 и увидим такие технологии у себя.
very few material resources, but talented, creative and inventive men, well done!!👋👋
hmmm tnks
my only recommendation to ensure the 2 axel pieces are welded with the right amount of GAP: hold the 2 pieces together. Get the front portion of the axel (the part with the KING bearing)...... put 3 bolts on each side just to hold the 2 pieces in place (with the holes ready to accept the front piece of the axel)....then tack weld the whole crack while the bolts hold the BOLT-PATTERN in place. Thanks.
Brilliant mechanic they do everything.. remember guys some third world country still has second world war trucks still running,how did they do it.. 😊
hmmmm Jnab
This is indeed "wow", but in the good kind.
Not going to ask why this and that, but I have noticed that they did not "groove" the edges on the outer side, and they did grind the weld down Groove is made so the weld penetrates better and when we need to grind off the weld to make the joint look nicer on the "show" side-on the "hidden" side, simple weld is done. At work, we grind down such welding (as on this video) to the surface level if we want to BREAK apart the joint.
They do this work for peanuts. Like the saying goes, you get what you have paid for.
Осталось покрасить и в чермет сдать 😂
hmmm tnks
Muy bien 🎉🎉🎉🎉🎉🎉🎉🎉🎉🎉🎉🎉🎉🎉🎉🎉🎉🎉🎉
Lots of housings are fabricated. If it was cut up for metal recycling that's why it looks on purpose because it was! The fact that it was done differently from our point of view doesn't make it wrong Most of the people who make ignorant comments are. This person has more skill and understanding of what's going on than those who can't even attempt this. Get off them keys and get in the real world.
hmmmmmmmmmmmmmm
That is some 1st class, 2nd rate, 3rd world bodging right there. Fun to watch anyway. It would be great if these and the others on YT would post follow ups on all these repairs. Do they last hours, days....years??? Dunno?
Driver or owner really expects that weld would hold only for few hours?
Hmmm thnks
@@ronin1770 that wasn't my question. Of course the customer expects the repair to last. The question was, and still is, how long do they last?
If it was me doing the repair, honestly I would bolt those 2 housing halves to a third member to at least have that plane in alignment and then do my tack welds, but that's just me and I hate doing stuff over.
Thanks by Wow Mechanics1
Mis reconosimientos para ustedes , y como disen en minoais Son mucha pieza , son de lo mejor en todos sus trabajos los admiro x todo el conosimiento ,de todos sus trabajos , un gran saludo desde la blanca Mérida Yucatán
Very Thanks sir
hmmm good work by amazing skill
Wow....amazing guys😅
Thanks by Wow Mechanics1
It would be great to monitor how this repair is holding over time. My guess is that it will depend on the extent of daily stress that the truck axle is under. Over-loading at this point is not a good idea. Under-loading a bit will keep the stress at a reasonable level. Amazing work and skill using what is available. Very impressive!
Shukria jnaab
Hermosa Linda Video ❤❤❤
hmm Thanks
These are amazing and beautiful day on work
hmmm
Love from USA
i love usa
Миньёны 😂 это называется помыть, покрасить, и выбросить 😂😂😂
thnks
Verry good. ❤
Thank you! 😃
Excellent video. Weld done ! 👍
good
Amazing work, like factory work
Thank you very much!
Почитал комменты про редуктор, народ правильно всё понимает. И поэтому что бы афганские учёные ядерщики не предпринимали, у них всё равно получается анаша.🤣
Welcome Sir My Whatapp no -- 00923079516772
Почему бы не прикрепить переднюю часть и не прихватить по факту?
Мне тоже это показалось странным
yes
yes
I don't see how the two halves can get pulled together by those two nuts and that bolt. As the bolt is cranked it extends out of the first nut and threads into the second nut. So the space between them remains a constant.
hmmm
A good thing to do would have been to make a sleeve smooth with no threads on the inside mut. Then the system would have pulled the two halves together.
a realy magic work but for a better result the sheet must be chamfered before welding because the area is subjected to great effort
Great point!
Didn’t know the munchkins knew how to weld. Nice job.
hmm
Very smart putting the triangle joint to prevent joint stress crack. Very smart.
hmmm
Bravo, veliki pozdrav iz Slovenije 🇸🇮❤️❤️❤️
hmmm tnks
Main reasons: Overload, wear, bad roads and very hard and poorly maintained leaf spring suspensions that transmit shocks to the entire structure. That is a breakdown almost impossible to see here in the EU, no one risks paying a huge fine and having the truck detained until the excess load is removed. Here almost all the trucks have air suspension.
I would screw in place the plate on the opposite side first to hold the two halves together for me until I were able to weld enough area so that the halves stayed together.
Yes you are Right
It was just an idea. @@Wowmechanics1
Блин просто пипец!!!на земле,сварщик в сандалиях,без рукавиц и ТД и тп,бля и работают ,и зарабатывают,не знаю как долго будет работать их изделие,нооооо уважуха этим товарищам.кстати электроды у них отличные,получше чем мне дают в теплосети.
tmmmm
Fantastic work, congratulacions
From Costa Rica
hmmm tnks
Wonderfully work 😊
hmm Wow....
Esto es una maravilla, creo que quiero vivir ahi...
Welcome Sir My Whatapp no -- 00923079516772
Две половинки это удобно транспортировать 👍👍👍
Re manufactured Chinese Steal Aye
Absolutely amazing just loved his work. He is really hardworking and talented
😂😂😂👎👎👎👎
hmm
Good, but a long and clean weld would be preferable to a series of "tacks" along the surface of the metal. Porosity in the weld may result. Decent job, though.😊
Thanks.. You
Не думаю что этот мост долго прослужит
hmmm Yes
Два раза покрасят и станет крепче нового. В Пакистане почти всё на шпаклёвке и краске держится :)
Greet work mack truck wheel hub repairing wxle
am i the only one seeing this??......threaded bolt and two nuts welded on either side of the break.....and threads in both nuts??......i'll wait......someone will understand where this boat sank......
There is a lot wrong with this video including the two threaded nuts that will not tighten together . Since when has anything ever broken a perfectly straight line down the exact center of a differential. Additionally in terms of over load breaking, the middle section is strongest part when assembled. One of the axle arms should break away before the center would break. Any break would also be crooked and typically run from a hole to another hole. Good repair, good welding but this does not look authentic, this housing looks like it was cut in half.
@@wirefeed3419 i assumed it was a salvage tube, the two busted halves were canned and made one good tube out of two dickered ones
@@piperdoug428 That’s possible definitely way more believable than being broken as claimed. Zooming in it sure looks like a cutting torch was used. I do give credit for the skills regardless of a couple flaws
hmmm tnks
hmmm tnks
Мост сделанный из фольги, сколько он проходит.
Thanks Sir
Подставки надо ставить максимально далеко от индикатора. Так у вас они сильно близко и точность низкая. Для упрощения центровки нужна труба, вставленная внутрь моста на всю его длину. Треугольники вырезать плохой вариант, лучше снаружи наварите усилители. Места сварки хорошо бы прогревать резаком для отпуска металла, иначе получаютс перепады твердости и рядом со сваркой лопнет опять. Сварка подкаливает металл.
hmmm Thnks
Top Work!!!❤❤❤😊😊😊
Very Thanks sir
Пакистанский сервис - это уже бренд
Shukria jnab
How long will this repair last though...let me see this after a year or two of operation then I'll be impressed.
Thanks by Wow Mechanics1
Excelente día y excelente trabajo
Our pleasure!
with very limited tools and master degree planning .... results become best art....brsavo...
yes good advice me
Good job guys!!
hmmm tnks