How Cracked & Leak Cylinder Head are Repair With Pinning Techniques || Rebuilding Cylinder Head
2021 ж. 16 Қаз.
2 415 141 Рет қаралды
Cracks typically form when a cylinder head undergoes too much thermal stress. Loss of coolant, severe overheating as well as sudden changes in operating temperature from hot to cold can all create the kind of conditions that cause cracks to form.
#repairingchevycrackedenginehead #crackedcylinderheadsymptoms #cylinderheadrebuild
my knee blew out watching all these videos of these guys crouching down......
People don't have a clue as to how much time and effort it takes to fix things. Today everything is made to throw away. These guys really earn their money. This is a really good look into how things get fixed. Thanks for sharing guys!!👍
Other than the lack of benches and working on the floor, this is EXACTLY how we did it here in Scotland 25 years ago, when I worked for a small engine repair business. Even the machine tools are the same.... The twin of the big drilling machine they are using to cut valve seats, lives in my workshop.
was it then when alot of factories moved to pakistan from the uk?
can you explain why he drills holes at 6:30?
@@space_cowboy007 he's using the drill to clear out the rust and muck from the small water passages.
I'm also don't understand why these people don't us benches but I wonder if that crack isn't coming back?
@@CactosS do search for metal stitching, works pretty well !!
This is how I imagine Mad Max rebuilds his engines. I love it.
the mad max mobile is going to waste in Florida I think
@@jeromeneely202 8o8
@@jeromeneely202 l8888
78
They do it exactly the same as it happened in my dads garage in the 70’s and 80’s, the only difference is they work on floor and in sand instead of on the workbench but the techniques is simply the same, i have been helping as kid with this kind of work
These guys have a go. It's very primitive but at the end of the day it will work and i just can't understand why they haven't found benches yet? My back and legs were killing me just watching it.
After you are born, you do the Asian squat everyday for the rest of your life. No need for chairs , or high type toilets. In fact, they squat on a western toilet .
That would require resources and those can be best used elsewhere where people can afford to spend money on dead tree that would be better used selling as fire wood or to make and sell the table. I'm not even joking. Sad thing is in any other country that head would have been melted down for scrap and the whole truck would have been scrapped years ago.
They prefer to work that way, if they preferred benches they would have them. It's similar in lots of countries, to them standing all day is awful they find this way more comfortable it's like sitting and working. I was married to an Indonesian for years it's the same there, we had a house in Java I made a modern kitchen with benches and my ex wouldn't use the bench for cooking, she preferred to have everything spread out around her on the floor while she sat in the full squat position for hours preparing a meal, if i try squatting down like that for just 10 minutes straight my legs start to feel like they are going to fall off and when I try to get up my knees are seized and my legs are numb from lack of blood.
@Random contaminate free doesn't guarantee a good job. But grit and shite all over a cylinder head definitely guarantees a poor job.
My knees couldn't take that squatting down like that very long before i did something about it one way or another. I'd make a homemade bench from a tree if i had to.
What I like about these guys is that they REPAIR things they don't just simply unbolt a Broken part and bolt on a new one..
Their work environment may look primitive but am always astounded by the ingenuity of all their projects,well done guys👌👌
I like how they clean off the parts, then lay them back down on the dirt...I guess it helps in the break in process.....comforting knowing most major airlines send their fleets over there too for updating and rebuilding.
Get over it
But admit they are good for doing all that in the dirt in the first place
@@Takster poor angry little boi....did your boyfriend leave you?
I'll take how to fuck your tolerances for 200 alex
@@michelletaylor5691 did your wheels fall off? Get this guys to fix it
These guys are real heroes. I love the way they approach the jobs with adapted tools and methods they have figured out themselves. I was spellbound throughout!
in countries where new parts are expensive and labour is cheap, you'll see a lot of ingenuity and hard work in rebuilding broken things.
They do those same techniques at machine shops everywhere pinning cast iron heads is a very old technique they even use it on aluminum heads. I have put heads on cars that were pinned.
Hard work, yes. Nothing special about the method.
@@brahtrumpwonbigly7309 in pakistan it's nothing short of genius and state of the art.
A lot of the parts are made of unobtainium in Pakistan or anywhere else.
@@fixinggrace They also use old AK-47 Barrels
Это они карбид закладывают в голову для опрессовки, очень продумано, молодцы.
Что это даёт?
@@666Avrora карбид с водой выделяет газ ацетилен, создается избыточное давление, где газ выходит там трещина.
да толку...эти движения только от нищеты...да и сточили они с плоскости просто пипец...хотел бы посмотреть на работу этого двигателя)))а трещина пойдет дальше...
Голь на выдумки хитра. Хотя в данном случае это скорее глупость. Компрессор стоит совсем недорого. А для опрессовки можно применять даже компрессор для колес.
@@6tamaka9 трещина не пойдет дальше, а вот через пару лет железный болт, чопок, сгниет и выпадет из чугунной головы.
Здоровья вам парни успехов в нелёгком деле
Ребята ну сделайте себе верстак рабочий стол вы будете в шоке как это удобно
Из серии: почеему я не слелал этого раньше) )))
Да нахой он им нужен, на полу на кортах как макаки удобнее
А зачем. У них распиздяйство это образ жизни.
Throws in the dirt and then wipes it with the rag to keep it clean,love it
Лютый сервис, лютые мотористы))) В наших гаражах и не такие встречаются))))
Да уж, пиздец
В ваших гараж одни понторезы беспонтовые... А про ремонтные центры вообще молчу
Я в АХУЕ вашеее
А гаражах сервисах халтурщиков до хрена
The way these men can repair what we have scraped is amazing
The best work doesn't always come from the factory these guys really know what they're doing it's a trade it's very crafty and crafty and it's very awesome because most people do not have what it takes to be able to do this the way that this is being done nice work man
Интересные эти зверьки 😁 тряпкой протирает и тут же на землю клапана бросает. Чудо.
🤣🤣🤣
Это традиция.
@@user-yh6dr9jn4x точно 😁
Used to do this on 235 Chevy heads all the time, works well!
What bolts are you using? Thanks
"Needs a new head" Great work! I bet anyone living in remote, rural areas would very much value that work.
I have pinned cylinder heads before. And have watched my father pin a Cat block that had frozen and cracked the side. It is a lost art. But still a useful tool that has been put on the back shelf here in the States,
Thanks Mate for uploading this video. I learned something New today. Using (CALCIUM CARBIDE) to check for leaks. Brilliant Idea. I never would've thought of using this for Leak check. The only time I've use this product was exploring Caves. I used it as Fuel to charge my Old Timer Lantern for Light while exploring Cave System. Now I have One more Tool in the Box, I could Employ without using Air Compressor when one isn't around. Thanks again Mate for the upload. I do appreciate this very much. Well worth the watch.
So that's what those "rocks" were that they put in the head! Great idea. For those of you who don't know, Calcium Carbide reacts with water to form acetylene gas - the gas pressure forces the water out the cracks.
@@joeylawn36111 don't smoke near it hahahahhaha for real though
@@joeylawn36111 The pressurized acetylene also makes the cylinder head into a giant fuckin' pipe bomb. 😸 I laughed when I saw them doing this. Don't uncork that thing near the head surface grinder... Kaboom, and now everyone in the shop can no longer enter an MRI room. 🤣
Outstanding work on an obviously worn out cylinder head. An ingenious fix on the cracked section.
After watching this video I decided to do my diesel heads myself and save myself $1500. UsDollars. Nice. Thankx for the encouragement. God Bless you Always.
Смотря этот ролик я думаю - даже самый плохой ремонт у нас - как минимум не хуже чем тут. Но почему-то я этому не рад совсем. Потому что у нас кто-то может заниматься ремонтом точно также.
Если бы русские мужики не пили бы они сорае собрали бы самолёт
Flipping mind blowing. These guys are shredding! I just went into cylinder head repair, and this just knocked all the B.S. out of it. On a dirt floor, in the 3rd world. Great job!!
I spent nearly 40 years as a cylinder head specialist I have rebuilt many thousands of heads and repaired thousands of cracked heads but this is very crude although it might work . I used tapered cast iron plugs not bolts. But what they really need is a bench.
Читаю комментарии и гляжу что все такие продвинутые. Ваша продвинутость заключается в замене старой детали на новую. А эти парни настоящие мастера !
You are right!
Какие мастера? У нас это делали так в колхозах 30 годах прошлого века. О чем вы бля говорите.
Охуенные мастера, даже не знают, что трещины мелом и керосином ищут на чугуне. А установка направляющих под клапаны в песочке без промывки головки просто шыдэвэр.
@@_MadFox да и седла и направляйки без разницы температур тоже круто, сразу видно талантливые
@@user-gc3tc9dl6s а что вам не нравится? они ж их на клей посадили( но это не точно) 😃
Great work guys, it's very pleasant see that even in hard conditions you nailed it! And the minions working on backstage were amazing too. Cheers
I almost cried at 25:55 when he dropped the newly machined mating surface on the concrete to remove loose swarf....😫😭😳!
ESPECTACULAR TRABAJO SALUDOS DESDE ARGENTINA BAHIA BLANCA 👍👍👍👍👍👍👍
Nothing gets wasted. I find this people smart. They can fix anything w/o any manual
At the end of the day this is still a job well done.
What these guys are able to achieve with minimal tools and a dirt floor is simply amazing!
Only it won't last it will fail again.
the fkkas can build nukes from cabbage crates....... don't frikkn praise them.
@@seadog158 That's what I said. They like working on the floor?
@@seadog158 I literally said that same thing on another of their videos. Also I wonder if any of them have lost a toe working in sandals? Lmao
Some tables aren’t that expensive though …
Absolute amazing and excellent repair, or rebuild work being done - great job, God Bless!
Thank You for publishing this Tutorial!
Я бы токарный станок в землю закопал, тогда производительность возрастёт на 146%😁
🤣
сначала закопай своего недопризедента в землю, что бы в пидоРашке жизнь лучше была, а потом уже будешь и другим советы раздавать
Retired now,when I was working we fixed a lot of things,before anything new was purchased that part or whatever better be totally worn out,I've done heads and blocks it work's, I'm very impressed with their work
I am in awe of your chaps skills, you have my admiration in hard circumstances… stunning work.
Much respect to these men!
I agree......benches should maybe be on the to do list. Does not seem to affect productivity at all though. These folk give a new meaning to the word recycling....amazing!
Где бросил деталь,там и рабочее место
Да! 😄
my compression cried when the guy took the head off the resurfacing machine only to throw it on its face to get rid of the shavings
So?
So impressed, great job.
Machining by hand... Frickin beautiful job... Well done.
Я в шоке!!!! Сёдла я так думаю из водопроводной трубы нарезаны
Вряд ли. Направляющие клапанов явно не вторцветмета же были.
Was Ihr mit einfachsten Werkzeugen und Maschinen macht ist ein Traum, habe sehr grossen Respekt vor euch, weil Ihr seid noch wirkliche Mechaniker wo repariert und nicht nur Teile tauscht. Und finde es klasse das Ihr euer Wissen und Talent an die kommende Generation weitergeben tut. Das einzige was ich mich immer nur frage,weshalb arbeitet Ihr nicht auf einer Werkbank, sondern immer auf dem Boden.
Ich kann nur vermuten, ich glaube aber dass es zu teuer ist, den Werkstatt mit Werkbanken auszustatten.. man sieht ja dass der Boden nicht mal Beton ist.. kann aber auch die Kultur sein.. in der Arabischen/Westasiatischen Kultur macht man vieles auf dem Boden.. früher haben wir gegessen, gesessen, geschlafen,… nur auf dem Boden, in den Moscheen sitzt/betet man auch auf dem Boden.. sogar wenn man aufs Klo gehen möchte gibt’s da Toilettensitze nur für Senioren oder Behinderte.. sonst wie in Japan auf Bodenebene..
they are accustomed from childhood to work on the ground
@@ukpkmkk_2 صح كلام
I so much admire these Gentlemen. Although I have a more modern machine shop and tools, these men follow the same basic principles. And better. We can buy standard valve guide inserts and valve inserts. But due to delays, I, just like these men, make my own sleeves a seats myself. It ends up quicker and it continually hones your machinist sense of touch. By that, I mean that instinctive feeling of when something is ready to press. Like valve stem guides and valve seats. Even I do not have the experience to use just an inside or outside non-microscopic caliper to judge a size! That is hundreds of hours in the job that speaks!
Я же видел! У них есть палки! Они же могут сделать стол8)
This place reminds me of the car repair shops they used to have next to the baseball stadium in NYC.
Интересно сколько после такого ремонта походит мотор? Направляющие клапанов и сёдла клапанов сделали из того что попало под руку.
Its all they have got!!!!!!
Тысяч 20 пройдёт думаю)
As someone who runs a serdi machine and works in a machine shop every day this is amazing stuff!! From one end of the spectrum to the other I guess...
These men are seriously good at what they do. Real professionals...
Любое извращение в этом мире привлекает огромное внимание. Вспомните к примеру цирк уродов, там даже деньги платили за зрелище. Так и здесь, не могу оторваться от просмотра, тем более на халяву.
И где здесь извращение?
@@oriolun отшлифовать бошку и затем бросить на землю,всё на коленке в грязи,песке,это разве не извращение?
Перебрать башку, и воткнуть старые клапана, жесть
@@oriolun да ещё ацетилен не выветрился, а эти безмозглые уже пользуются электроинструментом
Прикольно все на эпоксидке. А как нежно он бошку бросал. А восхитительно заделал трещину.
Биля где это видео было раньше ,! Столько гбц поздавал изо этих трещин😂🤣😂
Не волнуйся эти перспективные инженеры восстановят твои ГБЦ...
Very very good work that's old school way to clean valves nice professional work very clean .they take a lot of pride in doing the job right.good work .Joey bunker saline Louisiana
I wish I had these master craftsmen on my doorstep. Such masterful work
they are true mechanics, able to fix stuff instead of replacing it with new.
really? like you know this truck doesn't come back on the hook with a bigger problem!
Incredible mechanics. Have hey not discovered work benches? So glad I don't live there. Yikes!!!
@@georgeperze8756 I want this crew of mechanics to build engines for Formula 1 race cars. Don't worry George Allah will fix everything except their knees :)
@@georgeperze8756 While these are well trained and creative mechanics, working on dirt floors in sandals is shit.
Building motors in the dirt... Ok for the farm...
It's called inshallah repair!
I didn't see your comment, but along the same lines, my knees hurt just from watching the video.
Imagine a shop for building work benches! It would make millions!
Na, these guys prefer squatting, many cultures do, if they wanted benches they would have benches.
As long as the mechanic that puts it back together cleans everything real good, that was a mighty fine job. I bet it runs like new.
Love your videos. Keep it up. You bring me some of the most entertaining videos on youtube.
Still positively amazed at the skills of these workers. Here in the United States we would throw it away, we are stupid here at times. Thanks for sharing the amazing work of these fine men. Best Wishes & Blessings. Keith Noneya
You do know there are places called "machine shops" that exist here in the USA. Look for some videos here on the tube and you'll see what they are capable of.
@@aaronmccutcheon Yep have visited more of those shops than I can count. It's the cracked part that amazes me. Here in the state we just throw the head away and get another one because in most cases in man hours it's cheaper to replace a cracked head than repair it. Except Aluminum, most of the time we can Heli-Arc them up and machine them down. Thanks for the tip anyways. Best Wishes & Blessings. Keith Noneya
9:51 love the overhead lighting!
marvellous work,great skills.well done guys.
Excellent video, reminding us that you don't need all the fancy gear to get the job done, just will and skill. Keep them coming.
Well. This would work on an old, low compression engine.
@@dimr1088 well, do you realise this is an old DIESEL engine, so not really low compression at all.
A lot of ingenuity on show here and actually, quality work. Respect
This is not quality work... This is shit. You can't build engines in the dirt and expect any longevity. Certainly would never pay for work done like this.
@@Herefornow-571 Yeah that's cool. When you're running a trucking company in Pakistan, your broken trucks can sit idle while you wait for a spotless shop to open. Secret hint: Working on heavy machinery is a dirty business. And yes you can do incredible things in all sorts of conditions if you're not a cry baby. You of all people should know. How do your Tiger tanks get fixed?
Those men are amazing workers 👍😀
Jak oni to fajnie elegancko czyszczą w tym piachu 😂👏🏻👏🏻👏🏻👍🏻greate job
Been lapping valves for damn near 50 years, and I've yet to find suction cups that work that well! :O
my exact thoughts
when you are looking for skills that are extinct these days because of rich countries automation era , you will find it in Pakistan and India , I love the way they work and the skills that they gain even with little tools but they have great brains they use to outcome a complete work of their need , good luck
Indeed these guys are impressive (though why are they always squatting on the ground? Tables are pretty easy to make!) However there are numerous machine shops throughout the USA that can do things far more difficult than these guys can do.
Each man has a job, each has his tools, most seemed to be home made 'special tools' working by feel and sound, fantastic to watch
Somebody get these guys a work bench for the love of God!
Эта ДИЧЬ очень радует нас !!!
Ну это как фильм «миллионер из трущеб» почему он так понравился россиянам? - потому что там хуевее жизнь чем у нас
I can remember watching my dad and uncle doing this same thing when I was a kid, when it's on an old 2500 dollar forklift you don't go buy new you fix it until it can't be fix no more
desde argentina felicitaciones por la tecnica de reparar grieta
Good job and amazing skills.
Parabéns pelo bom trabalho de recuperação deste cabeçote mesmo em condições precárias de trabalho. Vivas ao povo paquistanês!
The work ethic an ingenuity shown here are amazing. We’ll played men!
Hard working guys right there 👏🏼. I wish they would wear safety glasses when using the wire wheel 🙏🏼
Artists of the street. Great !
У кого наждак для удобства на полу стоит?
У меня, когда не нужен🤗
ни каких условий труда для работы на корточках ..... может им станки закопать на половину?
Все так легко и просто у них👍 это головка только на свалку пошла бы в других странах
Голь на выдумки хитра.
@@user-ng2ph5sv4o у них труд не оценивается по трудозатратам и времени
@@user-uc3zt2jo9m у нас тоже. Когда называешь цену визга
Cómo siempre estos hombres son increíbles reparan de todo lo que les pongan ....muy buen trabajo los felicito
👍AȘA SE FACE UN LUCRU BINE FĂCUT ȘI CU SIMȚ DE RÂSPUNDERE, MESERIAȘI DE NOTA 10
I would like to send them a work bench
They would probably take it home and use it to dine off of. They are comfortable working this way. My back hurts just watching them.
Its their way of working if not culture!
These cultures aren't, and I don't mean this in a bad way, like those of the modern world where we work at a table or even eat. They do everything on the floor, they spread a blanket or a sheet down and gather around with legs crossed while all the food is centered, in alot of cases even silverware is not used. There's a reason they write from right to left, unlike we in this comment section. I don't mean any of this in a bad way whatsoever, it's interesting how there's cultures out there different from ours and I'm fascinated by it.
I respect their work in primitive shop,but my knees couldn't take one hour of that squatting!
If you had been doing it all your life it wouldn't be difficult
Have not yet discovered the use of workbenches… or protective gear… lol.
hey, this is very helpful as i fix my old Ford everest cylinder. here in Philippines. howeverj, i may want to know what chemincal you use to mix water, that come out white, that was used to fill the cylinder . thanks a lot for the future reply
Very good job....exelent...👨🔧👌👍🖐
Parabéns pelo belo trabalho em equipe. Valeu meus amigos!
With that pinning technique, is the bolt material have the same heat coiffecient of expansion with the engine head block? Otherwise if subjective to engine working temperature, there might be window for new crack or opening on that particular area.
I've seen stitching like this before, usually though they use iron pins to do the stitching not steel bolts, this was a common practice on large engines back in the day, pins would be mashed into place with an air chisel, think its the only way on cast iron parts as welding won't work.
@@andicog I was going to say wouldn't it be better to tig weld instead of steel bolts? I guess they don't have access to expensive equipment but they wouldn't make sense some of their decking machines gotta be expensive along with the lathes.
@@forg0tin397 Even engineering companies fixing the blocks from diesel locomotives use cold stitching, don't think its a cost issue, more the difficulty in welding cast iron successfully.
Cast iron has to be stitch welded. It’s nothing new
How much would that cost if you had to do it in the states? I'm guessing more than the part is worth.
Wow working on a rough floor. No shoes mostly, no safety glasses etc. But obviously they know what they're doing. They keep things going we wouldn't bother with. Labour costs alone (mostly) determine a repair in North America. However they have a can do attitude and probably its affordable to their customers. Good Jobe guys!
I feel like sending these guys some work benches and stools.
And safety boots!
It's amazing that work tables haven't been discovered in these places
This is how they do everything
No need for safety shoes then... keep it low keep it safe
Less stress on the body in this position. Standing all the time requires you to expend precious calories you can’t affors to lose and also puts stress on your back, hips and knees.
Maybe they like working like this dumbass
Neat use for old valve stems!!!
Awesome work by awesome people 👍😊 Cherrs ⚘🇪🇬⚘🇪🇬⚘🇪🇬
Hats off to these guys
God I remember doing a mk11 cortina reseating grinding valves by hand ✋ in 1978 till I had and Urica moment got me dads black and decker and tighten it in chuck stuff that 😆
Good old dads and their black n deckers.
Did the same as here, on the floor in the driveway, on a Cortina and Anglia, changed the clutch took just over 30 mins, didn't have much, but cars were a lot simpler and easier to work on
Impressive! Skills!
Watching these guys I get the impression that I could make a video on fixing a broken I- beam on a building using a propane torch and plumbing solder and people would say I'm a genius.