Frame, Struts, Brakes - 4x4 Off-Road UTV Build Ep.23

2024 ж. 4 Мам.
317 853 Рет қаралды

Welding the tube frame, fabricating custom shocks, disassembling and assembling the independent front and rear suspension and getting this UTV finally off the wooden jig and rolling!
This is part of a series of a four wheel drive utility vehicle build to lessen the work load on my trusty 2002 Honda Foreman Rubicon TRX500FA. This partially answers the question "Why?" but for those who want to ask "why don't you just buy a side-by-side instead of building one?" I just want to say - I'm not made of money. Side-by-sides are ridiculously expensive, even the car I drive around daily is worth less (not worthless though!), hell, it is even worth less than my 2002 Honda ATV.
"How much HP will it have?" - the 1.4 litre FWD petrol engine I'm planning on using has 55 kw and this will not change, but the torque will be tripled via the BMW differentials I'm using to transfer power to front and rear axles.
"It will be too heavy!" - this project just like the firewood processor project does not have to float. And a heavier vehicle will handle better anyway when hauling heavy loads.
Stay tuned for future episodes! Thanks for watching!
My other videos: / donndiy
#donndiy #homemade #4x4
Soundtrack:
Pomade - Silent Partner (KZhead Audio Library)
Welding equipment borrowed from Spetselektroodi AS, Estonia:
Fronius TransSteel 2700 welder
Optrel Crystal 2.0 Welding Helmet
Hypertherm Powermax 45 XP plasma cutter

Пікірлер
  • More fabrication videos on kzhead.infovideos

    @DonnDIY@DonnDIY3 жыл бұрын
    • Parabéns muito top ser kart Cross 😊

      @lucasgoncalves6615@lucasgoncalves66153 жыл бұрын
    • When we will see you to drive it ?

      @vjacquet001@vjacquet0013 жыл бұрын
    • ,

      @user-gn3up6pq1x@user-gn3up6pq1x3 жыл бұрын
    • ,,

      @user-gn3up6pq1x@user-gn3up6pq1x3 жыл бұрын
    • @@user-gn3up6pq1x quest ce que tu raconte toi

      @vjacquet001@vjacquet0013 жыл бұрын
  • 😍😍😍 time for a test drive! For testing purposes only no brakes needed 😉

    @steffendhonau@steffendhonau3 жыл бұрын
  • serious welding skills here ! Congrats.

    @tetrakite@tetrakite3 жыл бұрын
  • If you don’t have a sandblasting cabinet you REALLY NEED TO BUILD ONE for your rusty bolts and little parts 👍🏼. I built one because everything I found online was flimsy and poorly made, it’s one of the best things I’ve ever built 🤙🏼🙏🏻

    @CSWmanofsteel@CSWmanofsteel3 жыл бұрын
    • Did U record a fabrication process?

      @dsadzaglishvili@dsadzaglishvili3 жыл бұрын
    • @@dsadzaglishvili sorry I built it awhile ago but I can send you pictures?

      @CSWmanofsteel@CSWmanofsteel3 жыл бұрын
    • @@dsadzaglishvili or video?

      @CSWmanofsteel@CSWmanofsteel3 жыл бұрын
    • Blasting cabinet will come!

      @DonnDIY@DonnDIY3 жыл бұрын
    • @@DonnDIY “GREAT”!!🤙🏼

      @CSWmanofsteel@CSWmanofsteel3 жыл бұрын
  • Осталось сказать поехали👍

    @user-kn8un8yp4j@user-kn8un8yp4j3 жыл бұрын
  • The last hand clap and smile tells pretty much 😊👏 looks good!!

    @igeinen@igeinen3 жыл бұрын
  • Great job can't wait to see it driving

    @matthewanderson7766@matthewanderson77663 жыл бұрын
  • She's looking good....Can't wait for the test start.

    @doylerabjohn3435@doylerabjohn34353 жыл бұрын
  • Great balance and shock absorbing suspension. Enjoyed 👍👍

    @barrywest3758@barrywest37583 жыл бұрын
  • DAMN!!!!! Incredible job as always!!!

    @Rubbernecker@Rubbernecker3 жыл бұрын
  • Hi, I'm from Mexico and I want to tell you that I love your work..

    @freddyreynaherrera2774@freddyreynaherrera27743 жыл бұрын
  • Every new part is better than last 🙏 👍

    @sddiymakeitworthit7512@sddiymakeitworthit75123 жыл бұрын
  • my congratulations on the suspension of the vehicle, your videos are incredible !!

    @SrKaGueKa@SrKaGueKa3 жыл бұрын
  • One of the fey builders on KZhead that I am not yelling at all the time while watching

    @mrclubike@mrclubike3 жыл бұрын
  • I did not realize it was so compact. That is going to really be able to get around in the tight areas, approaches, etc. I like it!

    @scrumpyb5859@scrumpyb58593 жыл бұрын
    • Yup, that's the idea behind this one seater UTV - being compact and maneuverable. I'd like it to be close to the maneuvering capabilities of the Honda Foreman ATV I have. It's especially important in the bush when doing firewood.

      @DonnDIY@DonnDIY3 жыл бұрын
  • Impressive Donn!

    @09conrado@09conrado3 жыл бұрын
  • The pictures in your head coming to fruition , genious, could watch you all day. Thanks Barry from Dublin 🇮🇪

    @WhataTry@WhataTry3 жыл бұрын
  • Sooooooo good watching smart people do stuff. Looks awesome and I know it’ll do the task that it was intended for easily. No hit and miss here !!

    @mikediamond257@mikediamond2573 жыл бұрын
  • Love your videos! Only wish they were longer! 😄

    @angusmccloud1565@angusmccloud15653 жыл бұрын
  • Closing line, "I can't help myself!" Nice.

    @aboveallthingslove6349@aboveallthingslove63493 жыл бұрын
  • Looks fast just sitting still. Can't wait till it rips!

    @JEC11718@JEC117183 жыл бұрын
  • The suspense is killing me!!!! I want to see it run. It’s like when you completed the ATV I was glued to the video....

    @Military-Museum-LP@Military-Museum-LP3 жыл бұрын
  • Sorry to repeat each time the same thing : Always a great pleasure to look at your videos !! I wait the next one now, please don't be late !!!

    @jeanfouchet2196@jeanfouchet21963 жыл бұрын
  • WOW !! Such a massive accomplishment absolutely one of a kind build !! You should be very proud of yourself !! GREAT JOB !! Can't wait for the next video !! It will be running and driving before long !!👍👍

    @robertmanley7556@robertmanley75563 жыл бұрын
  • I do not know how you do it, but the builds just get better and better!

    @SluSharkND@SluSharkND3 жыл бұрын
  • That thing is gonna be a BEAST!!!! Can’t wait to see it finished ✅

    @dumbasscountryboy@dumbasscountryboy3 жыл бұрын
  • Nice work man!

    @krisley5178@krisley51783 жыл бұрын
  • It's going to be a beast, can't wait to see in action...

    @lennym1273@lennym12733 жыл бұрын
    • C'est clair....!!!

      @francisfruscalzo@francisfruscalzo3 жыл бұрын
    • If honestly? It will be heavy and slow.

      @agafonovas@agafonovas3 жыл бұрын
  • this is why i like youtube! one of the best project ever seen !

    @MikeProjects_MP@MikeProjects_MP3 жыл бұрын
  • Finally, it stand on its wheels.

    @yuniscamalov4282@yuniscamalov42823 жыл бұрын
  • This is comming out pretty well!

    @CMBProjects@CMBProjects3 жыл бұрын
  • Awesome, awesome and some more awesome. Your welds are beautiful, and I am a retired professional assembly line welder. That wood underframe was also a very good idea. You are a very very clever young man. Art from Ohio

    @artszabo1015@artszabo10153 жыл бұрын
    • Thank you for the support. 🙂

      @DonnDIY@DonnDIY3 жыл бұрын
  • einfach nur genial! und schweißen,das kannst Du,perfekt gemacht!

    @batnrs1@batnrs13 жыл бұрын
  • The suspension didn’t even drop when you sat it on the ground it sits perfect! Heaps of ground clearance. It’s looking good man 🙂

    @EngineeredToDesign@EngineeredToDesign3 жыл бұрын
  • Awesome! 😜 Please make a start-to-finish video for each of your finished projects.

    @AFHProjects@AFHProjects3 жыл бұрын
  • За применение гайковерта отдельный лайк!

    @user-do4xf5ko7h@user-do4xf5ko7h3 жыл бұрын
  • Great job bud. I look forward to each video. At 60 yrs old you make me wanna build one myself. Thank you for all the work you put into doing these videos for us. BRAVO !! Yer fan in Casanova Pennsylvania

    @gregdixon465@gregdixon4653 жыл бұрын
    • Always a pleasure to motivate and inspire! 😉

      @DonnDIY@DonnDIY3 жыл бұрын
  • Another really impressive build!

    @arankthnar@arankthnar3 жыл бұрын
  • Awesome!! 🤩 Can't wait to see you drive through some mud 🤘

    @FullTorqueOffRoad@FullTorqueOffRoad3 жыл бұрын
  • Молодца!

    @user-be2ty3sx5b@user-be2ty3sx5b3 жыл бұрын
  • When you weld those plate brackets to reinforce square profile joints, weld it to the edge of the profile. Then you have continous material. Now when you welded bracket in to the middle of the profile, there is no material behind it.

    @deadslow201@deadslow2013 жыл бұрын
  • Your work is very pleasing! You are a real engineer and designer. BRAVO!!!

    @ivanrashin2430@ivanrashin24303 жыл бұрын
  • Big thumbs up, looking great. Thanks again for the video update.

    @johnvro967@johnvro9673 жыл бұрын
  • Love your vids! Every week waiting patiently for morse content😁 have my own ”farm” in Sweden and continuosly upgrading it for my own hobbies

    @jensa_e@jensa_e3 жыл бұрын
  • Donn, the real fun will begin when you have to paint the UTV.

    @Farm_fab@Farm_fab3 жыл бұрын
    • It's gonna be red

      @nosweatentertainment@nosweatentertainment3 жыл бұрын
    • @@nosweatentertainment the color should not be a problem. It's the taping up and covering up or the disassembly that will be fun.

      @Farm_fab@Farm_fab3 жыл бұрын
    • I have no doubt. I already have nightmares about it. 🤣

      @DonnDIY@DonnDIY3 жыл бұрын
    • @@Farm_fab I have a feeling it’s only going to take him 34 minutes to completely paint it. Just wait for the video and you’ll see. It’ll be 34 minutes. 😉

      @Crewsy@Crewsy3 жыл бұрын
    • @@Crewsy true that. Real time might be different. I guess if he wants to do it fast, he could do it all in time lapse.

      @Farm_fab@Farm_fab3 жыл бұрын
  • You can be proud of you... good job budy!

    @monptidan@monptidan3 жыл бұрын
  • Admire your welding skills and attention to detail.

    @geraldtrice4894@geraldtrice48943 жыл бұрын
  • Love it!! Awesome job. Can't wait to see the first test drive.

    @plusplus3@plusplus33 жыл бұрын
  • Awesome! Little check to wheels geometry setup. Countdown is started

    @temyraverdana6421@temyraverdana64213 жыл бұрын
  • Perfection!

    @1115joev@1115joev3 жыл бұрын
  • Как всегда красава 💪💪💪

    @user-zy6wc8to6g@user-zy6wc8to6g3 жыл бұрын
    • да точно все аккуратно да и наличие такова инструмента а также материальной базы можно позавидовать

      @user-fq8bv6gv8h@user-fq8bv6gv8h3 жыл бұрын
    • Это другой уровень 🤝

      @timurmurzabekov3821@timurmurzabekov38213 жыл бұрын
  • Great video to start the weekend with enjoying the progress 😀

    @tomjohns8498@tomjohns84983 жыл бұрын
  • Coming along nicely 👍

    @chrisschultz143@chrisschultz1433 жыл бұрын
  • You should be proud of your welding skills. I think you are when you show us your welds.

    @Military-Museum-LP@Military-Museum-LP3 жыл бұрын
    • Not particulary proud of my welding. Pros would laugh at my welding, and I know I have alot to learn.🙂

      @DonnDIY@DonnDIY3 жыл бұрын
  • It's finally on its wheels, and with all these reinforcements, we can say that it is solid

    @geo2cv6tron14@geo2cv6tron143 жыл бұрын
  • We want to see that monster in action!

    @dsadzaglishvili@dsadzaglishvili3 жыл бұрын
  • Cool to see the wooden frame from homemade 2x4s coming apart. I remember when you put it together and stood up the wheels next to it...I was like - hmmm - this will be interesting...haha! Looking great!

    @Thundermuffin93@Thundermuffin933 жыл бұрын
  • Hello Donn Diy, I haven't commented in a while. So I figured I would give you a shout out. The project is coming along nicely and as usual I always look forward to another video. I hope all is well with you and your family in Estonia. Getting pretty close to the final product and I can hardly wait to see it. Anyhow Donn DIY just wanted to let you know I'm still a loyal follower. I actually only watch to fabrication channels and yours is definitely number one. Take care and God bless.

    @MakinEndsMeet69@MakinEndsMeet693 жыл бұрын
    • Thanks again, Joseph. I'm glad you like the videos. I appreciate it. Take care!

      @DonnDIY@DonnDIY3 жыл бұрын
  • Great welding, I wish my welds would look like that, thanks

    @s.m.aggies7220@s.m.aggies72203 жыл бұрын
  • Awesome 👍👍👍Thanks for sharing

    @yeagerxp@yeagerxp3 жыл бұрын
  • Angle the output upward slightly on the fuel filter output to fight cavitation and also repriming the system from totally empty. The return style system wont care if you dont though. Just misfire when you slosh up an air bubble. Love it!

    @averyintrusive7610@averyintrusive76103 жыл бұрын
  • Fabrication Perfection! I love the build man! Awesome work!

    @ATVHangTime@ATVHangTime3 жыл бұрын
    • Cheers man!

      @DonnDIY@DonnDIY3 жыл бұрын
  • A beauty to behold! Really coming together nicely, Donn. Not long now... That smile and clap at the end says it all, really! Very exciting. The CNC cut parts make it look really professional. And those welds... *chef's-kiss.gif*

    @DuncanAitken@DuncanAitken3 жыл бұрын
  • Great ride height. Killer suspension.

    @humancattoy7767@humancattoy77673 жыл бұрын
  • Бедный Пыжик,с него всё забирают и забирают,а он всё никак не закончится!)))

    @user-eg9nm9dp7s@user-eg9nm9dp7s3 жыл бұрын
  • Looking really really good.

    @mconfluence@mconfluence3 жыл бұрын
  • Parabéns! Tá ficando top... Não vejo a hora de ver esse monstro acelerando!

    @tiagomoura9979@tiagomoura99793 жыл бұрын
  • Hello Donn you are getting there slowly beautifully done good job

    @vinceianni4026@vinceianni40263 жыл бұрын
  • That smile and clap at the end shows how happy he was for the results and he should be ,its a totaly Awesome build. Looking forward to them 20 more episodes :D

    @ultimafreak@ultimafreak3 жыл бұрын
  • Love watching you fabricate 👍 nice work

    @curbshoppin@curbshoppin3 жыл бұрын
  • Looks awesome can't wait for the first drive

    @stevenburton2302@stevenburton23023 жыл бұрын
  • When you design the small pieces to cut on plasma table, you could leave one small connecting tab of about 0.5 - 1mm or so on each one so that the pieces do not fall or cause a collision with the cutting head. Then just pop out the piece when the cutting is done and clean up the broken tab sprue.

    @jajwarehouse1@jajwarehouse13 жыл бұрын
  • Как всегда классно. Жду продолжения.

    @user-ql6ro4qv7d@user-ql6ro4qv7d3 жыл бұрын
  • That's awesome dude, well done!

    @_zzpza@_zzpza3 жыл бұрын
  • If my welds looked anything like yours, I would make a video of nothing but weld close-up shots. I'm really enjoying following your progress. Thanks for making these videos.

    @TheToolmanTim@TheToolmanTim3 жыл бұрын
    • No worries, mine don't look that good either. There's plenty to learn and practice still.

      @DonnDIY@DonnDIY3 жыл бұрын
  • Красавчик! Классный аппарат получается! 👍💪

    @mrGorin@mrGorin3 жыл бұрын
  • на стал тот день, когла он почти поехал))))круто

    @user-fy6lw1qb8w@user-fy6lw1qb8w3 жыл бұрын
  • Nice job 👍

    @G.M..@G.M..3 жыл бұрын
  • You are a very talented craftsman, I can not wait to see the finished product. I however I am confused but the pto being tied into the rear differential. Great job, keep up the good work. Thumbs up from Alberta Canada.

    @sisaacs911@sisaacs9113 жыл бұрын
    • PTO tied to rear differential is for a trailer drive. I'm gonna build a driving trailer for this UTV.

      @DonnDIY@DonnDIY3 жыл бұрын
  • You should be proud too. Well done, can't wait to see it in action!

    @philandminiphil@philandminiphil3 жыл бұрын
  • great job already looking forward to completion. ☺☺☺

    @ondrahouska8035@ondrahouska80353 жыл бұрын
  • All I heard at the end was uns uns uns uns uns uns. Great background track! Jk love the progress, it's gonna be a beast!

    @danwolf307@danwolf3073 жыл бұрын
  • I really love the boxy look of this utv

    @DktheWelder@DktheWelder3 жыл бұрын
  • Donn your welding has improved tremendously great job 👏 👍 👌 🙌 😀 💪 👏

    @michaelberroteran3467@michaelberroteran34673 жыл бұрын
  • Каждый раз с интересом смотрю твои видеоролики и с нетерпением жду новые!! Очень нравится твоя качественная работа и тщательная проработка деталей и механизмов!! Оригинальный стиль и интересный контент! Спасибо,лайк,респект,комент- как положено!!))))

    @art-134@art-1343 жыл бұрын
  • Very nice build. I hope you will finish it soon. I want to see it drive.

    @michalrimmerak1646@michalrimmerak16463 жыл бұрын
  • It's Looking great.

    @metricstormtrooper@metricstormtrooper3 жыл бұрын
  • Ficou muito boa essa suspensão, você está de parabéns

    @jonasdorcinio9019@jonasdorcinio90193 жыл бұрын
  • Nice welds. 😎

    @l-jpersson7532@l-jpersson75323 жыл бұрын
  • Otro muy buen video en la construccion de Marco de soldadura, conjunto de puntal, rotores de freno , de este proyecto el UTV todoterreno 4x4, respetos y saludos desde Venezuela.🤘🤘🤘🤘💯💯💯💯👍👍👍👍

    @amilcarmoncada1801@amilcarmoncada18013 жыл бұрын
  • Can’t wait to see it in action brother.

    @tommyambrose4733@tommyambrose47333 жыл бұрын
  • Great work !

    @Kultakala_Design_Studio@Kultakala_Design_Studio3 жыл бұрын
  • Wow perfect

    @roygunawan6463@roygunawan64633 жыл бұрын
  • It turned out great

    @user-fr6ct1ot7y@user-fr6ct1ot7y3 жыл бұрын
  • Time to drive it soon 👍

    @PiezPiedPy@PiezPiedPy3 жыл бұрын
  • Great video

    @robertkeime4907@robertkeime49073 жыл бұрын
  • Good work. Saludos desde Argentina 🇦🇷 👍

    @josebaque2756@josebaque27563 жыл бұрын
  • I can tell you are anxious to get this machine rolling! Well done!

    @ejtakach@ejtakach3 жыл бұрын
    • I am!

      @DonnDIY@DonnDIY3 жыл бұрын
  • Прикольный аппарат. Ждём первый выезд

    @user-mx8cu2xh3q@user-mx8cu2xh3q3 жыл бұрын
  • eu estou ansioso pra ver esse projeto finalizado, assisto desde o início. é fantástico!

    @adeilsons.4480@adeilsons.44803 жыл бұрын
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