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The world's largest gear manufacturing process | CNC Machines

X-Machines
2020 ж. 14 Шіл.
1 397 254 Рет қаралды
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The world's largest gear manufacturing process
In this video:
FLSmidth Maag Gear: www.flsmidth.com/
Gleason Corporation: www.gleason.com/
SMS group GmbH: www.sms-group.com/
Biemme Ingranaggi: www.biemmeingranaggi.it/
www.biemmegears.com/
Music:
Funny Adventures by WinnieTheMoog
Link: filmmusic.io/song/6048-funny-...
License: creativecommons.org/licenses/b...
Tranceverse by Sascha Ende
Link: filmmusic.io/song/5223-trance...
License: creativecommons.org/licenses/b...
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Пікірлер

  • I came here after watching Pakastani workers, using very simple tools to build a very large gear. I am fascinated by both videos, the one with the simple tools and the one with the high precision tools.

    @withOsamaNatto@withOsamaNatto Жыл бұрын

    • I came here for the same reason I wanna to see a actual factory doing this

      @alexiselnino02@alexiselnino02 Жыл бұрын

    • AYNEN BENDE PAKİSTANLI MANYAKLARI İZLEDİKTEN SONRA BU VİDEOYU AÇTIM VE ONLARA BU VİDEOYU GÖNDERDİM

      @neco1562@neco1562 Жыл бұрын

    • Exactly! Same here. Mindblown by both.

      @vabez00@vabez00 Жыл бұрын

    • Snap!

      @harvisingh6671@harvisingh66719 күн бұрын

  • This session of "I spy who doesn't belong" starts off on easy mode with the first 2 minutes of office workers trying to look like they do something on the floor

    @Hellfire0220@Hellfire02202 жыл бұрын

  • What amazes me are the machines that makes the parts.

    @esojanacig9230@esojanacig92303 жыл бұрын

    • I get it, machanics making machines.

      @thevalley2008@thevalley20082 жыл бұрын

  • What I found amazing is how they let someone with long hair that is flopping all over around that machinery. I witnessed a person's hair get caught in a machine many years ago and it is something I hope to never see again.

    @phillipkalaveras1725@phillipkalaveras17252 жыл бұрын

    • it's the classic commercial trick of connecting sex with men's toys.

      @Shiva108@Shiva1082 жыл бұрын

    • ،

      @toufikmesbah6439@toufikmesbah64392 жыл бұрын

    • @@Shiva108 ....and also. See! We hire woman in these formally men only jobs.

      @629Justme@629Justme Жыл бұрын

  • The dry grinding of gear teeth is surprising to see! German tech is the best in the world.

    @jamesb.9155@jamesb.91552 жыл бұрын

  • what was that last little bit of machining done after the ring was fully cut? seems like it just hit a few over again?

    @Wolfiecolada@Wolfiecolada2 жыл бұрын

  • That's the type and size of equipment I was trained to repair. My journeyman card is for Machine Tool Repair. Found memories from Falk Corp.

    @rwood2477@rwood2477 Жыл бұрын

  • How did Paris Hilton get a job there ? and why wasn't her hair in a net as per OH and S protocols ?

    @mikemoore5929@mikemoore59292 жыл бұрын

  • Incredible engineering!

    @williameisenberg1999@williameisenberg1999 Жыл бұрын

  • Enjoyed your video and gave it a Thumbs Up

    @oneshotme@oneshotme3 жыл бұрын

  • Excellent work 👍❤️

    @MechanicAvenue@MechanicAvenueАй бұрын

  • Amazing process .I use to operate fellows gear cutting machines , a Hobber and a Gleason Bevel gear machines and you could never run at that speed . the rpm yes but the feed never ,They were consider manual ,still got it done ,very interesting ,We also cut Worms and splines .

    @PAULPVELEZ@PAULPVELEZ2 жыл бұрын

    • The video is sped up.

      @McCucumber@McCucumber2 жыл бұрын

  • Subtitle @0:45: "modular solutions and a compact design" Video @0:52: *gear with diameter of ~5 m*

    @adamengelhart5159@adamengelhart51593 жыл бұрын

  • I remember in the 70’s Wean United were cutting 45’ ring gears. Thanks for sharing your work.

    @unityroad@unityroad3 жыл бұрын

    • Óìikokkķkķķķķķkķķ

      @vinsgumahad3977@vinsgumahad39773 жыл бұрын

    • @@vinsgumahad3977 سسُئئُئ

      @hamidjavid8864@hamidjavid88643 жыл бұрын

    • س

      @hamidjavid8864@hamidjavid88643 жыл бұрын

  • I make the tools that make the tools that make the tools that make the tools.

    @highcurrent1125@highcurrent11253 жыл бұрын

    • So you make metal

      @wtfftw3000@wtfftw30003 жыл бұрын

  • Great people great work

    @inamuddinilikeyourchannel4220@inamuddinilikeyourchannel4220 Жыл бұрын

  • Mind blowing. Fantastic engineering. From the Philippines

    @edgarfazonela8505@edgarfazonela8505 Жыл бұрын

  • ماشاءاللہ تبارک اللہ 🌹❣️🌹🇸🇦🇵🇰🌹❣️🌹 👍👍👍👍👍👍👍👍

    @rajanadeem3683@rajanadeem36833 жыл бұрын

  • That machine shop was just too clean.

    @gregw8232@gregw82323 жыл бұрын

  • It's looks good work.keep safe always friend 👍

    @dhonnavlogs4830@dhonnavlogs48302 жыл бұрын

  • How does the synchronization between the thread cutter and the spindle work? Is it handled by the computer with rotary encoders? Or is there some kind of linkage?

    @meepk633@meepk6332 жыл бұрын

    • most likely axis interpolation between direct reading scales eg rotary encoder to linear scale.

      @davehall44@davehall442 жыл бұрын

  • Lack of explanatory step by step narration defuses the entire video guys.

    @labrat2069@labrat2069 Жыл бұрын

  • Wow, the work that you guys do is fantastic; the equipment that use to make the parts are mind blowing, 😎beautiful work guys

    @lancewilliams5726@lancewilliams5726 Жыл бұрын

    • thanks! ill let the big "dick" mahoney know what you think

      @rustys.1070@rustys.1070 Жыл бұрын

  • Thank you very much for the video I didn't see the water pressure

    @haydaral-assadi8946@haydaral-assadi8946 Жыл бұрын

  • your work is very wonderful and precise ❤

    @yaseraboalola7245@yaseraboalola72454 ай бұрын

  • I like how casual the music is. Just some God tier metal work going on, no big deal.

    @thechurchofdiscountdan7436@thechurchofdiscountdan74363 жыл бұрын

  • Do you have any video from the gear manufacturing in China? Thank you

    @landk8625@landk86258 ай бұрын

  • I came here to watch CNC machining and have to listen to disco music.

    @GSSurry@GSSurry9 күн бұрын

  • I saw various stage of large gear making back to front and the music excited me so much that I want to make my self one.

    @shahriar1159@shahriar11592 жыл бұрын

  • Nice 👏👏👏👍👍👍

    @tojekonecna7450@tojekonecna74503 жыл бұрын

  • No CNC back in my apprenticeship days, all done manually, it was called ' Gear Hobbing' and was a pain to set up but great fun😉

    @neilrobinson1956@neilrobinson19563 жыл бұрын

    • Thanks for sharing

      @X-Machines@X-Machines3 жыл бұрын

    • @@X-Machines a todos aquellos a Dios recién llego y me voy

      @juliosecundinoibanez604@juliosecundinoibanez6043 жыл бұрын

    • અ

      @sentaankit3426@sentaankit34263 жыл бұрын

  • When I was studying production engineering in the1980s CNC consisted of a DOS machine with 5.5" floppy discs controlling a punch cutter. Accuracy 0.5 mm How things move on.

    @jeremytravis360@jeremytravis3603 жыл бұрын

  • THANKS YOU!. Señores!. for the VIDEO..SALUDOS. FROM NEW YORK.

    @CarlosGonzalez-kt5be@CarlosGonzalez-kt5be3 жыл бұрын

  • Very nice jobs 👍👌 super

    @basantsahu9101@basantsahu91013 жыл бұрын

  • سلام من هاب کارم واقعا لذت بردم.. شما اخر تکنولوژی هستید.. خوش بحالتون

    @user-pr4rg4nm5s@user-pr4rg4nm5s3 жыл бұрын

  • I’m enjoying the concept of the Pinion Princess . She

    @cpcattin@cpcattin2 жыл бұрын

  • Canggih betul siiip

    @zainularifin6948@zainularifin69483 жыл бұрын

  • ....any idea what these gears go into? I can imagine a few places where they would wind up at, but to establish an entire company to make them must be a lot more uss for largest gears that I would think. Ships? Hydro electric dams? Wind turbines? What else?

    @629Justme@629Justme Жыл бұрын

    • They go on the ball mills and SAG mills at the gold, copper, moly etc mines.

      @texasengineer5511@texasengineer5511 Жыл бұрын

    • Ships cargo

      @sajjadfatah9498@sajjadfatah9498 Жыл бұрын

    • @@texasengineer5511 Thanks highly. One of those things that make you wonder why they make them in the first place. Guess Three Gorges Dam in china took a lot of capacity also.

      @629Justme@629Justme Жыл бұрын

    • @@sajjadfatah9498 Now I got to find out how many cargo ships are made per year. thx.

      @629Justme@629Justme Жыл бұрын

    • I could see large telescopes using gears this big

      @rushthezeppelin@rushthezeppelin10 ай бұрын

  • Nice to see

    @surinderpalsingh5530@surinderpalsingh55303 жыл бұрын

  • Simplemente hermoso

    @davisquintanare7274@davisquintanare72743 жыл бұрын

  • thanks.

    @sankardey4594@sankardey45943 жыл бұрын

  • If you title it showing a process, show a process, not just random clips.

    @gs7865@gs78653 жыл бұрын

    • What an essay..

      @trexmidnite@trexmidnite3 жыл бұрын

  • The dry cutting impress me the most. The coolant/lubricant would prolong the life of the cutting tool but somehow deemed unnecessary.

    @1Grr8Guy@1Grr8Guy3 жыл бұрын

  • The woman supervisor needs to cut her hair or otherwise contain it so she will not get dragged into the machinery. Basic safety consideration like taking off all rings and wearing short sleeve shirts.

    @gregwarner3753@gregwarner37533 жыл бұрын

  • Whats cool is somebody designed the machine to make the machines

    @uploadcentral4872@uploadcentral48723 жыл бұрын

  • Ist diese Firma auch in der Lage Zahnräder mit einer echten Pfeilverzahnung zu erstellen? Also ein Zahnrad wo sich beide schrägen Zahnflanken in der Mitte ohne Nut treffen. 👍👍👍👍👍👍 Viele Grüße aus Germany

    @enedenedubedene4811@enedenedubedene48112 жыл бұрын

  • Customer: hello, you have sent me the wrong gear. Factory: sorry, please send it back in original packaging and we make you another one before Christmas

    @NickiKhonsari@NickiKhonsari3 жыл бұрын

    • lmao

      @toddsharrett8312@toddsharrett83122 жыл бұрын

  • Chồng em quá giỏi

    @thuyhangle720@thuyhangle7203 жыл бұрын

  • gears for adults. not as the small 2m gears that we had to hone by hand from the full in school.

    @technikwolle@technikwolle3 жыл бұрын

  • Metal Gear!

    @Cacowninja@Cacowninja3 жыл бұрын

  • Amazing!

    @buck_maize111@buck_maize1113 жыл бұрын

  • Ok but what are these for?

    @blakevandenakker69@blakevandenakker693 жыл бұрын

  • What industry might those huge gears be for?

    @jessefoulk@jessefoulk3 жыл бұрын

    • drawbridge mechanisms,mining machines etc.

      @tinoadrianferendende5854@tinoadrianferendende58542 жыл бұрын

    • They go on the outside of cement kilns, ball mills etc.

      @andypughtube@andypughtube2 жыл бұрын

    • and what about windmills, waterturbines etc

      @vmvds@vmvds2 жыл бұрын

    • The most gears you saw in the video are all made for the steel industry, the big once are used in gearboxes of hot rolling mills, some in converter tilting geraboxes etc.

      @nikmotionmix@nikmotionmix Жыл бұрын

  • Maybe speed up the words on the video, I almost read a complete sentence without pausing every 3 seconds.

    @coorskid1971@coorskid19712 жыл бұрын

  • gear for ship engine sir

    @rajesh6854@rajesh68543 жыл бұрын

  • My dream project.

    @theahmedmamun@theahmedmamun2 жыл бұрын

  • The moment the blonde entered the scene i got out

    @Prestonesfpv@Prestonesfpv3 жыл бұрын

    • Because you think you are smarter..

      @trexmidnite@trexmidnite3 жыл бұрын

    • Normally the beginning of a porn scène when the blonds walks in.

      @JoopKomkommerShake@JoopKomkommerShake Жыл бұрын

  • Love how all the suits are on the floor

    @ericclaue@ericclaue2 жыл бұрын

    • Sales staff chasing late jobs.

      @davehall44@davehall442 жыл бұрын

  • this could have a really informative video but instead you choose to show people ,,, instead of how the process is actually done ....!!!

    @stephensharma4994@stephensharma49943 жыл бұрын

    • It's a commercial advertising their services to clients. No money in showing a bunch of nobodies how they make a gear.

      @bneale@bneale2 жыл бұрын

  • Whoever chose funk as the music, i appreciate your good taste.

    @JohnDoe-rx3vn@JohnDoe-rx3vn3 жыл бұрын

    • right on, 100, agree

      @mrMankx@mrMankx3 жыл бұрын

    • Got the Shazam straight away on that

      @williamlee7371@williamlee73713 жыл бұрын

    • The "music" sucks.

      @timjohnson1199@timjohnson11993 жыл бұрын

  • تحيه لألمانيا سيدة الفولاذ

    @hanishawgi1255@hanishawgi12552 жыл бұрын

  • You wouldn't want to make a mistake, while machining that gear.

    @BedsitBob@BedsitBob3 жыл бұрын

    • It's Germany, so they would probably do something really horrible to whoever screwed up...like forbid him from drinking beer ever again. A fate worse than death, indeed.

      @r.awilliams9815@r.awilliams98153 жыл бұрын

    • @@r.awilliams9815 0

      @danieldamata9305@danieldamata93052 жыл бұрын

  • Mesmerizing! :-)

    @pawel.wesolowski@pawel.wesolowski Жыл бұрын

    • Yeah

      @X-Machines@X-Machines Жыл бұрын

  • Where can I find so giant gears? In the power plants or inside the cargo ships ?

    @danielbrstak5730@danielbrstak57303 жыл бұрын

    • Cargo ships (typically) use reciprocating diesel engines that run at the same (very low) RPM as the prop so a direct shaft is all that is needed. Gear trains like this are needed to convert high-RPM sources like gas and steam turbines, to a lower RPM for the prop shaft. From what I can tell, only military/naval vessels regularly use these in ships. I can imagine that large factories may use gear boxes on this scale too but I've no experience with that. That being said, I doubt power plants would need any gears like this because the electrical generators work at the same high RPM as the turbines. Funny thing, when I was in the Navy, it was well understood that the USN doesn't 'buy' the bull gears (the largest final gear in the train) for its ships and subs, it leases them!!! Who knows if that it true but if so, it sure speaks to the cost of such large-scale, precision machining.

      @FiferSkipper@FiferSkipper Жыл бұрын

  • historically David Brown gears in the UK used to produce gears of 15 metres or so.

    @martinfidel7086@martinfidel70862 жыл бұрын

  • Can anyone tell this huge gear is used for which industry /application? Pls let me know name of the company manufacturing such huge gears

    @amitkumar-mb5fk@amitkumar-mb5fk3 жыл бұрын

    • Sms group, gears for forging machines

      @ryanrlp8385@ryanrlp83853 жыл бұрын

    • Philadelphia Gear makes gears that big, I used to work for them. The big ones could be used for a mill, like a cement mill. I worked for Falk also they made bigger gears than that. The biggest was for a hydro turbine, about 40' in diameter.

      @timjohnson1199@timjohnson11993 жыл бұрын

    • Hofmann Engineering in Perth, Australia’s can make them to 15 meters.

      @texasengineer5511@texasengineer5511 Жыл бұрын

  • Very interesting I like

    @rogerbegin3477@rogerbegin34772 жыл бұрын

  • Very nice just keep it in AMERICA

    @georgewhitehead8185@georgewhitehead81852 жыл бұрын

  • 😳 My son's tricycle has a gear too... Just imagine a world without a gear. 🤔 Impossible 😂

    @HT-ev3gg@HT-ev3gg3 жыл бұрын

    • No ! your sons tricycle has sprockets ! it is chain driven learn the difference

      @martinfidel7086@martinfidel70862 жыл бұрын

  • Love the token blond

    @danburdiek2697@danburdiek26972 жыл бұрын

  • One of these employees is not like the others....:) Pretty amazing machining, though.

    @nferraro222@nferraro2223 жыл бұрын

  • Can I send you a CV with 3 years experience in this field? can you help me please

    @sohbibendidani2062@sohbibendidani20622 жыл бұрын

  • 1:00 Haha what is she doing there? 😂

    @PatrykAndrzejewski0@PatrykAndrzejewski0 Жыл бұрын

  • Which song is it 5:05

    @trexmidnite@trexmidnite3 жыл бұрын

  • Super Creative .

    @dhanasekaranramdoss4133@dhanasekaranramdoss41333 жыл бұрын

  • Something so satisfying watching the shiny steel shaved off little by little.

    @CrashnServers@CrashnServers2 жыл бұрын

    • Dee

      @tadeuszpasternak354@tadeuszpasternak3542 жыл бұрын

  • كاين شي خدما مااعندهاش الميزان تااتحط سامل مثلا شي مهراز اتفرغ ماشي اليكير ولا الفوسيكير اوجه تمارة والشمس

    @hamideljaouhari708@hamideljaouhari708 Жыл бұрын

  • So.. if I drop this gear during installation, does that become the worlds largest oops?

    @bobdevreeze4741@bobdevreeze47413 жыл бұрын

    • hehehehe our company has a gear sitting in the muck in Alexandria Egypt harbor , dropped from the cargo ship that sent a Missouri[usa] gear to New Orleans shipping company to Egypt. shipping insurance paid for us to build a new one......also have 2 gears sitting in a louisiana swamp after a train wreck. 2 new ones made to replace them too. i'm talking 2 140 in dia, 95 tooth spur gears 24 in face 18 in bore. the egypt gear was much bigger!

      @BigSkyCurmudgeon@BigSkyCurmudgeon2 жыл бұрын

  • you don't ever need to wonder about the people that created that music ever creating anything like that machinery.

    @robertcjessop6540@robertcjessop6540 Жыл бұрын

  • Awesome 🇰🇪🇰🇪

    @josephwachira6481@josephwachira64813 жыл бұрын

    • I love Kenya, and África! Greetings from Argentina 🇦🇷! ❤️

      @Agustin_18.09@Agustin_18.092 жыл бұрын

  • after a career of machining spur gears up to 160 inch diameter 16-30 inch face, 18-24 inch bore and up 140 teeth i found this just astounding. i knew what i did was dinosaur technology, but i had no fricking idea it was this advanced. the one thing my gears would be considered a "bastard" size tooth profile, designed in such a way to be cost prohibitive for a competitor to buy a hob cutter to fit each gear and pretty much guarantee a gear replacement would come from us. [SUGAR MILL extraction]

    @BigSkyCurmudgeon@BigSkyCurmudgeon2 жыл бұрын

    • @ Paul M I was wondering if you could tell us where these gears are being used. I am not suprised that these large gears provide a need. I am surprised that there is an entire industry, all over that can support itself by making them. I can imagine that the prevalence of windmills have increased the need for large gears. Where did they go before that. A few are needed for ships. Another few in the turbines that are behind making electricity at a water dam. How many more applications use extremely large gears? thanx.

      @629Justme@629Justme Жыл бұрын

    • @@629Justme This is the best question I’ve seen so far. I’d like an answer😅

      @reidkiser6845@reidkiser6845 Жыл бұрын

  • Cool video, but why was the blonde wandering around writing down what she planned to cook for dinner?

    @fredsavage4925@fredsavage492510 ай бұрын

  • Fantastic 🎉🙏👍👍🙏🙏🎉

    @Hemant_dhayal@Hemant_dhayal3 жыл бұрын

  • Beautiful to see and produced thx to fossile fuels 😎

    @RogowskiBubba0864@RogowskiBubba0864 Жыл бұрын

  • Woman with long hair needs to see picture from Norfolk Naval Shipyard taken during WW2, in the inside machine shop. A woman lathe operator lost most of her scalp this way. The black and white photo was still stomach turning, and effective when I saw it over 40 years ago.

    @leemcclelland2618@leemcclelland2618 Жыл бұрын

  • What ever happened to Western Gear in California? I know that the small work went to the applied technology division in Utah. Who is making the large Western Gear designed components similar to those shown in this video?

    @bobjimenez4464@bobjimenez4464 Жыл бұрын

  • Where are these giant gears used ?

    @umakantgajjewar8898@umakantgajjewar8898 Жыл бұрын

    • This is one of its application kzhead.info/sun/matulL6hoICupn0/bejne.html

      @X-Machines@X-Machines Жыл бұрын

  • is that woman taking orders for the chippy ?

    @tonybaines3332@tonybaines33323 ай бұрын

  • Instead of making a gear ratio or something they made this monstrosity

    @theultimatehoomanperson6701@theultimatehoomanperson67019 күн бұрын

  • wow she is beautiful

    @user-bn2bp2nw3l@user-bn2bp2nw3l2 жыл бұрын

  • We are living in/experiencing a new technological age with its full potential /extent. definitely 😎

    @alisardo1119@alisardo11193 жыл бұрын

  • @1:13 Song artist and title please!!

    @jonruehle9186@jonruehle91862 жыл бұрын

  • Hanzhen harmonic drive gear , strain wave reducer, robot gear , over 30 years experience ,

    @williamhuang5329@williamhuang53292 жыл бұрын

  • White hard hat, long blonde hair, turning gears - can't wait for the follow-up video.

    @jeffpaggett7274@jeffpaggett72743 жыл бұрын

  • Done mai kr dia

    @ChaturvediWorld@ChaturvediWorld2 жыл бұрын

  • Hello everyone how are you?

    @MAYSOPHORN@MAYSOPHORN3 жыл бұрын

  • Are we seriously supposed to believe that the blonde-haired lady with the clipboard works at that factory? Health & Safety Training was part of my apprenticeship (back in the early 1980s), and tales of long-haired blokes getting dragged into large machines by their unrestrained hair were common.... and horrendous.

    @mjstow@mjstow Жыл бұрын

  • Up to 40t pieces... Meanwhile we are making up to 50kg details.

    @DazePhase@DazePhase3 жыл бұрын

  • la chef d'équipe est bien mignonne vous la saluerez de ma part j'aimerai faire des pièces chez vous suis tourneur fraiseur

    @francescodenunzio896@francescodenunzio8963 жыл бұрын

  • Horologists be like 🫥

    @slaphappyduplenty2436@slaphappyduplenty24368 ай бұрын
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