Making Crazy 500cc GoKart
To make the vehicle I used an engine from a Kawasaki GPZ500/ER5 motorcycle with a power of 60hp. Parts such as brakes, bearings, wheels and hubs come from a high-performance go-kart. The axle was made to order from stainless steel. Go kart F1 has an incredible acceleration and power which gives a lot of fun especially when driving on the track, the weight despite the large engine is low which enhances the driving experience and great fun.
Music:
- Artlist.io/ (license number 746611)
- KZhead music library
I used used parts, but you can find similar parts here:
Rear Hydraulic Brake amzn.to/3v6wu4d
wheels amzn.to/4a2Wz32
Tools:
Drill amzn.to/43dE6hO
Angle Grinder amzn.to/4a70xry
Other tools amzn.to/3IAQE9N
Camera:
Drone - amzn.to/4a5TvTP
Camera - LUMIX GH5M2 amzn.to/3UR6Niw
LUMIX G VARIO LENS amzn.to/49IfVdq
Camera - LUMIX G85 4K amzn.to/4a4deTY
GoPro Hero10 amzn.to/3uThjvm
Start supporting this channel and you will get these bonuses:
/ @workshopfromscratch
The whole time you’re working on it, I’m thinking, “Man, that’s a lot of work for a go kart.” But then when you finished it and were ripping it around, I’m like “Totally worth it.”
Those extra hours and dollars spent are always worth it when it's all said and done 😎
My Childhood dream. I built a wooden go cart in 1956 with no brakes and hand operated V belt drive with lawn mower engine. Drove it on sidewalks but made it out alive. Wonderful Job on your project.
Thanks gor sharing must have been a blast to ride back then
АЕе@@frankrizzo5155
A master fabricator hands down. I wish I had 1% of your skills. Great job
I am completely fascinated watching a skilled fabricator do what he does.
WOW!!!! WATER COOLED, AND ELECTRIC START!!!! WOW!!!!!!
Design skills, fabrication skills, and just can do skills. If you can pass these skills onward, then the country boy legend will live on, 'cause you're a legend in your own time.
Great video. I like how you left in “mistakes” and redoing things like the steering. It reminds you how it was building this and the struggles of actually working on things like this and building.
The workmanship here is stratospheric!
From a engineer your level of manufacture and construction is very good, keep up the good work
Wow! Everything is great to see; from your very well equipped machine shop, to your considerable engineering and fabrication skills, as well as how nice it came out and great videography and editing! Wasn't sure at first if I wanted to dedicate the time to watch it, but it was worth it! (plus I watched at 1.25 playback speed. ;-)
and he built this shop himself. 😊
That thing is built like a tank! Superb craftsmanship Sir.
Bardzo dobra robota. Podziwiam Twoje umiejętności i ciężką pracę. Jedyną rzeczą, którą zrobiłbym inaczej, a nie żebym mógł, byłoby umieszczenie siłownika sprzęgła na tej samej manetce, co dźwignia zmiany biegów. Poza tym drobnym szczegółem jestem pod ogromnym wrażeniem.
You have a terrific shop setup and the skill set to match it…
This takes me back to when I was a kid in 1963 and had always dreamed of owning a Rupp go kart or mini bike but never got there, excellent build and a lot of attention to detail.
I got a rupp roadster 2 I'll sell ya
@@maxxford23 Where were you 50 years ago when my body fit things they don't today?
BUILT MY FIRST MINI BIKE IN 61. Man! For an 11 year old, that was my first taste of real freedom! Had a Royal Norseman go kart before that, it wasn't near as cool as the MB.
@@charlesirby9222 When I was a kid they had a go kart track down the block that sold laps and my freedom ended on my last lap until I had the cash to ride again.
@@BEDavisBrown We were in a suburb outside Houston...a sleepy little town, we rode our MB's all over the place. Cops didn't bother us and all we had to do is collect enough 3¢ pop bottles to fill the tank...gas then was 13.9¢ a gallon. There was an old retired welder in the neighborhood who kept us patched up and running. I think he enjoyed our company. Truly...them was the 'good ole'days!'
what a nice shop, mandrel bender, cut off super saw, mig tig welder, all the good stuff to build to your hearts content, love it. I love to make stuff too.
Hate to brake it to ya, but : Its a Mig mag semi automat
the whole build is WOW ! I'm in a wheelchair and I could see myself building this frame and live axel set up, great job indeed.
Do it don't waste time for it is running out only start with a harbor freight predator 212 please , no more accidents for you
@@robertevans9354Harbor Freight Predator Engines are Great Engines. They Sell Kits on EBay and other places to really beef them up. They are a really good Honda Clone and just as good in my use of them.👍👍
Looks like you have been saving parts for this project for a while. No worries about the wheel falling off, I won't tell anyone. A+ as usual.
Yes, for each planned project, I first collect parts for some time, only when I have most of them already completed, I just start working. Fortunately, it was the first test drive and I wasn't driving fast 😁
Excellent design and engineering skills! As a recently retired Science teacher, it saddens me to think of how many boys are wasting their time playing video games and watching tiktok instead of developing the skills to do this kind of thing. THIS kind of skill can earn one a living, while video games just dull the brain.
Eh, I used to think that about video games. Last game I played was Tony Hawk 3 like two decades ago. But there's been some studies that have shown some of those gaming skills can translate well to the real world, but you do have to make the effort to exist in the real world for that to matter... That said, there's such a satisfaction in making things and especially for developing brains, getting that hands-on experience, relishing something physical you brought into existence; it's an amazing confidence booster. Feel like stuff like this should be a much larger part of curriculums. The trades need a boost for sure, but even if you end up in an office job, the lessons in planning, problem solving and pacing are going to translate 100%.
google dota 2 international prize pool 😂😂😂😂😂😂😂😂😂😂😂😂
I’m 😊😅 GOP
Man fuck allat how bout BOTH
@@AKACoachStu٠81ض٩٠٠١،١
Wish I'd seen this when I was 9. I'm 70 now. Great video .Thank You. Mabe my grandkids will like when I show them. I built a kart back then .But not this quality.
Fantastic build! You are super creative and inspirational. Thank you for sharing.
Impressive skills all around! The design/build as well as mechanical skills added to the video shooting/editing are top notch! Bravo!
With a clean shop and all the tools you did a fine job. A1
素晴らしい，カッコイイカートができあがりましたね 素晴らしい技術力ですね、今，チャンネル登録をさせて頂きました。日本に住まわれているのですか？
@@user-bp9zu5jb8x このKZheadrはポーランド出身だと思います。
Such a joy to see the work done to get to this hell of a project! Reminded me when I used to build mine before starting my engineering degree, congrats for the awesome result and thanks for sharing it!
Thank you 😁
You built mines?
@@jimdavis6833 I made a typo on my comment, I was referring to my go kart build.
Me also, this guy knows his stuff. All the tricks and metals to use. I have recently been looking at " Rock Bouncers ". They impress me. Right now I want a GPZ500-6 speed go kart though.
Dein Werkzeug und deine Maschinen lassen jeden Schlosser vor Neid erblassen. Von deinen Fähigkeiten ganz zu schweigen - die sind phänomenal! 💙💙💙💙💙
Po prostu szok, to jedyne co mogę napisać. Rozmnażaj się, niech te geny idą w świat :)
Dziękuję 😁
@@WorkshopFromScratchДобрый день. Подскажите пожалуйста можно ли купить у вас чертежи с подробными инструкциями по сборке картинга?
Absolutely an outstanding build! Your Craftmanship is top notch sir, I'm a little jealous😅
Fantastic build bro. Keep up the good work 👏. Hopefully your kids and grandkids can appreciate this 👍
This is the most thorougly-thought out and well made go cart-build i ve seen on youtube so far, thats the kind of content that makes the platform worthwhile. Congrats Sir!!!!!!
A friend and I built a very similar Kart back in 1973 we used chrome moly for the frame work and H2 Kawasaki triple 500 cc for power. We ran the ET bracket at Amarillo Drag way under AHRH rules. the driver weighed about 85 or 90 pounds. The rules called for a 4 speed transmission only so we blocked off 1st gear.
... and? Did you do any run to see what was the best MPH and ET it could do? Over what distance?
Nice braking would have thought you would have wishbone shock suspension on it what a beautiful machine. Beautiful work .
Well, I have a feeling that this guy is gonna be good at building these things one day. With practice and perseverance , He will be a pro......😉
Masterful workmanship, just beautiful.
Clean build man love it 👍
Man, you've built that thing so good it can easely hold a nice 750 900 or 1000cc 4cylinder and the weight would only be a little bit more. 👍
Absolutely brilliant, could watch this stuff all day !!👍👍👍
Thank you 😁
Like everyone else, excellent fab skills and engineering. When I was 17 years old I took the motor off my snowmobile and adapted it to my home built go-kart. That thing screamed! It was only 18 HP, but with the torque converter a friend clocked me at 90+ and I was pulling away. This thing will also GO! Oh, I am 68 now, so a few years have passed. LOL
No that didn't happen. I had an actual 440 snowmobile engine in mine and it didn't go that fast. Probably twice the 18 horse u had and it wasn't that fast. 90 and going away, nice dream dude. Oh and I'm 63 so calling you out old boy.
Now I know what I am doing with the two Ninja 250R motorcycles that I bought dirt cheap at a salvage yard. Nice build techniques and DIY tools.
Fantástico. No puedo imaginarme la cantidad de horas que tiene todo ese trabajo, pero sin duda me ha encantado. Gracias por compartirlo.
you know something is wrong when you are overtaken by one of your own wheels 🙂nice bild anyway ! cheers ben.
😅 Thank you 😁
2 mins into vid..i can see this is gonna be a beauty build...salute u boys!
Very exhalent job fabrication and design from the ground up can't believe he lost the wheel at the end of the video great job.
If over time this holds up and ends up performing as awesome as the tube bender you made, then I'd say it's a success. At this point I'd trust whatever you design/build-even with an escaping tire ;) Great job as always. God bless.
Thank you 😁
Excellent video. Your engineering skills and fabrication are spot on I couldn't fault anything. Also the editing on this video is next level, absolute pleasure to watch the process. Subbed, cannot believe you haven't got a couple of million subs with content this good.
Are you a fault copter? LMAO.
It seems as though there’s not a lot of people who identify or appreciate this level of work?? 🥲
wow new parts being fitted and installed like that... sight to behold. sure glad you had a vision for the frame, etc, cuz to me it just looked like a bunch of random metal being bent and holes being cut out...
nice build who doesn't love go carts .very nice again. the battery hold down was totally cool
This is the first video I've seen of your work. You have made most other youtubers trying to build similar things look bad. They don't build anything that looks this good and even though a wheel nut came off it isn't because of your fabrication work. It is a great looking kart.
Thank you 😁
A suggestion -- integrate the clutch cable in the shifting mechanism (that should be fun, because it has to pull in both the push and pull of the lever) so you can up/down shift "without" the clutch. Excellent video, thanks for sharing.
Yes, I didn't do the toge too clever, I also need to work on the lever that mounts directly to the gear shaft because it flexes when shifting and that's why there is such a big jump when shifting :)
@@WorkshopFromScratch Can you use quick shifter kits on these motorcycle transplants? Genuine question.
great craftsmanship, based on the speed and agility a roll cage would be something i would have added. this is not a go cart, this is a speed demon. WHO SAID WE NEED DETROIT TO GO FAST👍👍👍
Oh man, that thing would definitely get a small "screw" or a bottle of "happy gas!!!"🔥Nice build!
Good build. I don't know if you've ever heard of Magoo or Big Willie from Los Angeles, but they were well known street racers back in the 60's, 70's, and 80's. Well Magoo was a welder, a fabricator, and a drag car and cycle builder. Well, back in the 70's he built a 750cc go cart. It was a serious beast.
After your comment, I just started looking for information on this subject, and there is not much of it, I am very interested in the history of such people working in the automotive industry or involved in building racing vehicles, if you know any link to articles with these people, write to me in the comment or send by e-mail, the address is in the channel information :)
@@WorkshopFromScratch If you are familiar with "Gasoline Alley" in the city of Torrance, California, I'm sure that some of those guys can speak in regards to Magoo and/or Big Willie. They were all into hotrods and street racing. Also, there's a guy named Lee Hayes that worked under Magoo. Lee Hayes was also a welder/fabricator on one of those builder shows that was big on television.
@@WorkshopFromScratch I'll do some researching to see what I can track down. It's ironic that I received this message because I was just on the block of Lee Hayes yesterday. If I had of received this message two days earlier, I could have went over and spoke to him personally. But, I have to go that direction next week and will try to connect with Lee Hayes to get as much information as as I can. Stay tuned.
Thank you 😁 I'm from Poland, but I'm very interested in American motoring, I'm a big fan, and I like reading about such people :)
It's evident that you've been collecting parts for this project for quite some time. The wheel mishap added a thrilling element, but I won't spill the beans! Overall, another stellar job as expected. However, I can't help but wonder about the safety precautions and potential risks involved in such a powerful go-kart. Stay safe out there! 👍🔧🏎
Your concern is duly noted good sir however this is far from over powered, if you compare this to one of today's modern entry level novice 100cc 2 stroke racing Karts I think you'll find the power level is adequate and far from being dangerous especially considering the sturdy and well engineered chassis, the extra long wheel base, wide track, huge 4 wheel disk brakes and as well as relatively tall gearing make this home made machine very safe indeed. One of best I've ever seen infact. 500cc may sound like a lot but trust me that particular engine is sourced from what most countries classify as a Learners bike, it's a low compression design and extremely linear and not what you'd call a power house. The bike it's from is a commuter bike made for economical transportation and not competitive racing, a 250cc 4stroke from a MotoX bike would absolutely destroy this 500cc commuter engine. The builder chose it for his own reasons, probably reliability, cost, and its linear torquey power curve is my guess.
I have an 07 500R same and man this is sick. Prolly run forever. Got 20,000 miles on mine so far
That band saw cut is oddly smooth!
Nice build! I'm interested in how you hook up your hydraulic systems for the pipe bender and where did you get them.
Profík krásná práce klobouk dolů jste opravdový mistr řemesla je to RADOST POHLEDĚT ❤❤❤
You are more than a handyman, you are just genius . also you have all the necessary tools under your hand to carry any mechanical project, what else should i say ? Bravo Monsieur ! et merci pour vos videos . j'adore .
Merci 😁
Enhorabuena eres un fenómeno
Nice job Workshop! Looks like the end result proved to be worth it! Lots of country roads like yours in Colorado.
Thank you 😁
I would certainly put larger diameter wheels and tires on this one. Just a little bigger. You certainly have the torque for it, and the engine would reach the rev limiter so quickly.
It's like an impedance mismatch, plugging in a guitar to a mic input. Or a marshall into a 8 inch speaker. Definitely needs bigger tires; all that power is being wasted it seems. Not to mention that this thing looks insanely heavy lol. Not that this isn't awesome, but yeah I feel like there's a sweet spot he's missing with bigger tires that transforms this from awesome to legendary.
@@jacobyunderhill3999 It's like racing on a skateboard.
Yes he did. Besides not oiling the drills during usage, yes he did a terrific job fabricating this GoKart! I planned on FF thru this build but he did such a great job I was hooked on watching all of it! Great work! The completed cart looks and runs awesome.
Heck of a Fabricator 👍
Incredible build! Any chance that you might consider allowing the drawings and part list to be purchased?
I'd also like to buy the prints
I own an OTK gokart with 125cc iame x30 engine. I get to know the parts of my kart better by watching you build, thank you. Yet I felt that 125cc is a bit too much power for me, a 500cc is absolutely a formidable beast.
Yes, 500cc is hard to control and this engine has 60HP, but I've seen people on YT who built go-karts with 600cc engines from sports motorcycles over 100HP, it's hard for me to imagine how to master such a go-kart, where I have problems with a 500cc capacity and I have to let go of the gas because the front wheels lose traction
There's one word I keep ising when I watch u build these things my bro and that is LEGEND.. Ur a bloody legend in this KZhead game. U continue to surpass yourself every time with the things u build.. Do u do any online courses? I'm telling u bro even online welding courses are a great idea but how u build all these products are awesome .. U could find a major source of income from teaching ppl all this knowledge and knowhow u have. I think what u do is being lost in today's world b'cos most young ppl, not all but most, want the easy way out. They don't want to get their hands dirty with honest hard graft but I defo think, no believe u have the skills that could get a whole lot of people interested in Metalworking and fabrication.. I would love to be able to learn from people like your good self. I want to do welding courses here in IRELAND but it's tough to get anything from our GOV now. They seem hell bent on sending the money elsewhere. I cannot say it on here b'cos I was cut off from commenting already for speaking my mind. Billions wasted but if I ask for help I'm told to get lost. I hope guys like u consider the online courses thing bro b'cos it could be a way for u to earn while u teach others who want to learn.. Just a thought my friend. What u build every time is awe inspiring to me anyways but I'm certain that everybody who watches ur videos ae super impressed and super motivated to be better at what they do.. Take care man. Keep building great projects and please consider what I spoke about .. I think u would be a great teacher in this field of learning these brilliant skills u have.. Salute from Dublin, IRELAND..
I like how you used the engine as the upper part of the frame. I was worried when I just saw the bottom frame and no top in the rear. Nice shifter kart parts used throughout. I wish I had stuff like that laying around. The frame is the cheap part to build. (Well, not so cheap lately with the cost of tubing)
The car is very beautiful, very fashionable. Is it difficult to buy those things? especially the cake set, Great video. Your technical and production skills are very good. As a welder and mechanic, I can see you have the tools and skills to do almost anything. I really enjoy watching this process. How many km/h does the car go? congratulations, thank you
While I'm no fan of fenders, especially on little karts like that, the thing that really sticks in my craw is the tiny wheels. Other than that, its super awesome though!
Thank you 😁 So far I'm looking for 6-inch wheels at an affordable price but they are very hard to get, and once you find some, it turns out that they are narrow
a very well engineered Design it appears to do better than the other brands enclosed housing for the cylinder you can not get better them this Design A true craftsman/machinist/engineer
Very impressive, well done!!!
Great build! I’m curious why the double rear axle bearing ended up on the non-drive, non-brake side. I’d have thought the sprocket or disc would have ended up between the two bearings. I’d love to see this on a track with a GPS to track speed. 👍
To reduce weight, I decided to use a stainless steel pipe with a 2mm wall, in a place where there was no sprocket axis, I decided to stiffen the rear axle with an additional bearing, in the place where there is a sprocket and disc, the axle is stiffened by hubs that fasten the sprocket and brake disc. As for the performance, it was a test on YT, so I specially dismantled the meter and did not show the maximum capabilities, I can only say that the weight of the whole turned out to be such that I can easily lift the whole vehicle and load it on the van, and in the first three gears i have to let go of the gas because the front wheels lose grip. And it's only 60 HP, I've seen many videos on YT where 600cc and even 1000cc were mounted, well over 100hp
@@WorkshopFromScratch thanks for your reply! I like the idea of the tube axle; much less weight and still stiff enough.
It’s just a copy of a standard kart. The dual frame on the right is to mount a sliding engine mount. But yes the 3rd bearing should have been mounted in the centre or closer to the sprocket.
@@WorkshopFromScratchit sounds like it would be a good idea to incorporate an adjustable airfoil on the front of the kart, so that it would hold the nose down at higher speeds
As a blacksmith and machinist, I can see you have the tools and skills to fabricate everything you want. :) I would have made a similar approach but going for TIG welding on the frame though (yeah..just to show off ;) ). I can see it's difficult to get the power on the road without spinning the wheels. Have you tested the top speed yet?
I thought the same thing also ,tiging the chassis, but I commend him to n his choice that was a true professional call. If he was working with chromolly steel I’m sure he would have used tig but standard steel stock mig, obviously you’ll move faster.
You're lucky. My neighbors would be out there with pitchforks and tiki torches.
Your skills are amazing. One of the best kart videos I have ever seen and I have seen hundreds. Bravo.
Jestem pod ogromnym wrażeniem! Mega pomysłowe wykonanie! Brawo brawo brawo! 🦾🦾 PS. Czy istnieje możliwość spisania się z Panem gdzieś na priv? 😁
Respect, everything is amazing about this cart, even Mario will be jealous
Thank you 😁 I was thinking of a title to refer to Mario a bit 😂
Excellent work! I was wondering why you didn’t use the differential you build a few videos ago. What project do you have in mind to use such differential?
Satisfaction of different level❤
Impressive work. I wondered about the design process for the frame, brakes, wheels, etc. Did you make drawings before the build?
Thank you 😁 I modeled it on the original go-kart frame. I made the frame longer by the length of the engine, I widened the front axle and the rear axle is also wider, and the whole thing was made of thicker pipes than in the original go-kart, I added additional reinforcements because the frame is long
Tak myslalem ze jesteś z polski klucze yato i te domy w oddali takie Polskie 😊
Bravo... Clean and professional work.
Step 1: Have $200k worth of tools! Got it!👍🏿
Great build mate! & all in one video...not 20 in part videos...i like 👌
Thank you 😁
Taked to the track .
He didnt use a torque wrench. Far too dangerous
What?
Ee@@frankrizzo5155
What an awesome project 👏 I have 2x Yamaha enduro motors and when deciding to put one in a go-cart, I thought I could use both with all controls simultaneously linked but with individual axils... so on a corner the outer motor will rev higher acting like a differential? has anyone tried it? its just one of those ideas I'll never get around to, but I think it would work 😮😂
when you have the right tools anything is possible
Meanwhile this old tony is on episode 5 of how to sharpen a chainsaw 😂
It's one of my favorite channels and I've been watching it for a while now 😁
I like old Tony but he talks to much and does even less I un subscribe his channel
Haha perfect 🤣🤣
😂😂😂
What is "this old Tony"??
this is very cool. love it!!!
Impressive fabrication skills. Ever built an aluminum kart? I had a "Titan" kart in the '60s I'd like to replicate or find one. Thanks.
it's a thing of beauty
Thank you Sir. Enjoyed watching every minute.
You really know what your doing when building something I love your videos.. Keep having fun enjoy yourself buddy.........
To be honest, I plan something, I prepare parts and when I start building, I find that the plan was wrong and during construction I change everything 😂 Thank you 😁
Świetnie sfilmowane!!
A big well done! Sounds like the RPM limiter needs set up some.
this is awesome! im gonna make one!
Amazing build brother, greetings from your neighbor Czechia!
Good job. And then he drove the wheels of it.! 👍
Waw. Keren. Gokar. Nya. Mantap. Kencang❤
Super Arbeit !!!
Que habilidade é criatividade!!! Espetáculo
wish i had these tools ie. tube bender, notcher, nice mig welder. amazing work
Thank you brother for this video! I want to learn and watching you gives hope !