Crafting an Industrial-Scale Gear from Start to Finish | How It's Manufacturing ?
2024 ж. 3 Нау.
149 656 Рет қаралды
Crafting an Industrial-Scale Gear from Start to Finish | How It's Manufacturing ?
#manufacturing #production
#Manufacturing
#Process
#HugeSiloTank
#Limited
#Equipments
How would you like your steel sir? Just a mixture of what we have laying around? If you have one chuck an old galvanized door in for good measure please.
i worked for esab for 10 years, there was plus or minus 0.005% compositions, theres is plus or minus one gate and an rsj 🧐
In the UK the furnace would have an extractor fan over it to "kill" the smoke etc. Clean air, polution and greenhouse emissions? Forget it - we'll foot the carbon bill.
I see the wind blowing from outside, there I see is the extractor
As a retired aerospace machinist, let me think about this for a while 🤔
Gotta love it. Working five feet away from molten steel wearing loose fitting cotton clothing and SANDALS!😮
Or welding without a hood.
Never mind, manpower is cheap, health is cheaper...
Buyer: So, what metals were used to build it? Them: YES!
Customer: Can you make me a huge steel gear from scratch? You: Erm….errrrrr……well…….no, I haven’t got a clue. 😔😔😔
Now that question is gonna cost you another $2000
@@claywebb8199 I cast my own but NEVER to that scale!!!! lol
whtever thy put in tht furnace hope thy didnt forget kitchen sink too,nice clean workshop too,safety boots are crackers😂
They invented a brand new alloy. And nice to see wearing the latest safety flip flops.
Nice
I never see you guys pour samples & check the composition of the steel? Is that something you do or do you just not care about it.
wood & meadow steel... for every purpose
colin furze wears a safety tie, they wear safety sandals 🤣
U IT IS A THING OF BEAUTY TO WATCH THESE MEN WORK UNSURPASABLE SKILL. WOW
they're literally melting rusty scrap, casting parts in rocky dirt and look at the results that splash @ 19:00 though, I wouldn't want to be in sandals
Great💪💪💪💪
Trabalho profissional, halidoso, técnica, com forjaria. admiro muito e vejo outros trabalhos de forjaria.
impressive
Great work! I love your videos, how can I contact you?
Giỏi ❤
@25:00.Literally everything bar the kitchen sink.
I'm not super impressed with these guys machining, but they can damn sure do some sand casting! That's cool!
The wheel is still not in a usable condition. It's off center and wobbles. But this was the first time I saw someone in this videos wearing something resembling security shoes and not flip flops, even if there were only a few.
It is a low speed chain gear for something like a rock crusher or heavy conveyor belt - it doesn't need to be multi-plane dynamically balanced.
These are the UK work practices of 100 years ago. There was no incentive to develop local industries because the Empire was regarded as a destination for English manufactured goods. BTW, their electricity is generated mostly by coal. These are artisans doing work that has largely ‘died out’ in the UK(and Australia)-we all import from China now. Celebrate their work. Change will come to their country too. But please don’t apply our first-world standards to them.
Never mind the OSHA guy passed out cold in the doorway... This is an amazing process with a really unexpected outcome...
does not show finished gear
If the whole world goes to shit… These are the people who will survive! RESPECT!
Pakistani 💪💪
"Crafting an Industrial-Scale Gear from Start to Finish" No gear was finished.
all that casting dust must play havock on their lathes, not to mention their lungs
savety first !!! :-))
None of these workers ever seem to be in a positive mood. Any of these videos from Pakistan. S M I L E !
Would you be in a positive mood if you had only places like this to go to work each day.
It is not all steel scrap well? I Ee aluminum as welĺ
Just wait until these products show up on the shores of the good old US OF A! “A sprocket is just a sprocket, right???????”
Об охране природы и охране труда умолчим.
I think they can even build houses from underground.
I'm guessing the health and safety risk assesments are quite short.
looks to be a fair bit of aluminium going into that
I’d make a fortune with my steel toecap sandals
That sand is gorgeous golden even with the additives.. where do they get it??
It's pretty much just regular sand with oil and sodium silicate mixed in. The oil causes the sand to stick together so it can be molded to fit the shape of the patent (master shape). The small holes you see them poking everywhere are for the injection of carbon dioxide. Sodium silicate goes like a very hard binder when it comes in contact with CO2 and keeps the mold from collapsing which is why they can lift the molds with a crane.
Thanks I was wondering what were the additives and also what was being injected.. What kind of oil do they use? @@oh8wingman
@@rodneyfrost1674 It's saffron with mustard oil 🐸
@@rodneyfrost1674 I'm pretty sure they don't use oil. It's just sodium silicate and sand. The carbon dioxide that is injected causes the liquid sodium silicate to turn into solid silica that binds the sand grains together. There is an oil-based sand (like Petrobond) that can be used for casting but that's a different thing. You can tell when they are using that because it flames up when hot metal hits it.
Well... not in the USA. too many OSHA and EPA violations, let alone the labor used.....
Why don't they tidy up the moulding / casting area ? Life would be so much easier.
That’s one brute of a vertical lathe
What concoction of steel is that then?
Some sort of low-carbon steel.
Ain’t that a cog?
So what home depot do these guys hang out @
В натуре Мордэр😮
IT AMAZES ME THAT WE (IN THE WESTERN COUNTRIES) ARE BEING FORCED TO CUT OUR "CARBON FOOTPRINT" But China and India (the 2 worst) get a free pass
Pakistan too
Nothing more than a money grab. Not much money to grab from over there…
Couldn't have been less centered if they tried.
It is a low speed chain gear for something like a rock crusher or heavy conveyor belt - it doesn't need to be multi-plane dynamically balanced.
42 minutes of watching paint dry
That's not a gear. That is a cog. A gear meshes with another gear. That's a cog that drives or is driven by a chain.
A cog is a single tooth on a gear, that thing is a pulley. It would be driven by a big rubber belt, or similar.
The click bait image is not a gear; stuff it where the sun don't shine.
Для экономии энергии- топлива надо измельчить металлолом, нужен шредер.
👌
Nice
Я к этому не когда не привыкну,сталевары льют раскалённую сталь в тапочках на босумногу,без головных уборов без очков просто в национальной накидке,недай Бог металл плюнется или упадёт ковш или ещё десятки разных конфузов,человека либо сожжёт, либо поджарит,жидкая сталь мгновенно это сделает.
So a gear with no teeth! How unusual.
The best hand selected steel for your $40,000 gear. Almost as bad a china
Mystery metal, anyone? As a retired chemist and metallurgist I cringe at these practices. Whatever the gear is going to be used for, I hope it is not a safety critical application. Mind you, the application of such primitive methods to produce industrial sized castings is rather impressive and speaks of loooooooooooong experience in performing this dodgy but relatively successful industrial manufacturing.
video only buffers
One thing for sure, they don't have to put up with OSHA and the EPA. Smart people.
Safety Hazard!
Where? Everything was up to safety code. From the safety sandals to the fire retardant frocks, as well as the invisible hard hats and glasses. Nothing to see here.
He burnt his dress!
Regardless of the negative and sarcastic comments you can only admire what these craftsmen turn out in conditions and machines that are appalling.
Manpower is very cheap, and health to
It’s funny how all the dropkicks making the “This is all wrong” comments don’t seem to have any links to THEIR channels where they can show us all what they are capable of. I wonder why? 🤔
I do not think links are allowed in the KZhead comment section.
ah.....Facharbeiter im Museum......Harbeck....schicken Sie da mal Geld hin...
The part they are casting is not critical to metallurgy.
The HELL
Where's Greta?
I didn't see any pollution.There was too much smoke from the furnace.
I guess this is why third world stuff gets used in third world countries 😅.
Let's see, why are American jobs going oversees? Well, no OSHA, EPA, unions, no EEOC, and probably no workman's comp. In America we care about our workers safety, we care about our environment, we demand top pay, women must be allowed to work, and if you get hurt on the job you will be taken care of. But if it can be done cheaper overseas that's just fine by us.
this is just appalling! if I were a prospective customer and saw this video, not would I cross off their name but I'd call any other of my contacts in a similar business and warn them to never use this "company" possibly manned by folks doing this to avoid prison time
👎👎
How did they get ahold of all this dated machinery ? Cheap I guess. Making a living the best they can. Haven't worked in sandals in... ever