Incredible Process Of Making Lathe Machine
2024 ж. 8 Сәу.
512 959 Рет қаралды
amazing Process Of Making lathe machine
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Why invest in technology when you have a endless supply of cheap labor, and no safety or environmental laws to comply with.
Flip flops are the safety shoe?
They still poop outdoors.
Queria ver vocês europeus ou americanos fazerem o mesmo com poucos recursos como essas pessoas conseguem fazer. Discurso cheio de preconceito (eles defecam no mato). Concordo quanto à questão da segurança, é quase inexistente. Lembrem-se de que esse país foi "colonizado" pela Europa e foi expropriado de muitas riquezas pelos "civilizados". Poderia ter escrito em inglês mas pelo menos tenham o trabalho de usar o Google tradutor.
“Safety regulations? That’s for squares!”
They don't eat pizza or burger. There physique is fit. There body absorb all nutrients. They poop outside that's a common-sense and that's how should be. They are not like well educated idiots
Steps 1 & 2 of making a lathe are shown, what about steps 3 thru 250 ?
It is extraordinary that Pakistan is very independent in making their industrial equipment
And they're really good at cricket.
This is just the kind of industrial processes that started the Industrial revolution in the 18th/19th century..
You try and find a new lathe made from England or wherever yr country is lol.
@@janes-e378You mean like the world famous Colchester lathes? The equally famous Myford lathes?
not really, this is our scrap machines from the 18/19th century. We had much less.
That huge shaper was probably created before most of all viewers were born and will probably continue refining lathes way after we perish.
And definitely wasn't made by digging holes in the ground and cast from mixed bits of scrap metal. Made to far higher precision standards.
@@potato9832 The precision standards are another thing I would be interested in: Will those lathe beds see some kind of fine tuning for better accuracy? What we have seen looks good for the naked eye, but for tolerances below 1/10th of a millimeter I'd be a bit wary...
i think its a planer
@@potato9832 the casting was probably made the same way for the planer too, but they didnt have cameras at the time :D
Probably a relic of the Raj.
Bagus, kalau dari segi ekonomi mungkin kurang menguntungkan, membuat mesin bubut ini, karna harus bersaing dengan produk sejenia buatan china yang murah, tapi untuk edukasi sangat bagus terutama generasi muda sebagai penerus, salut untuk orang pakistan Assalamualaikum
Pouring iron in open toed sandals, and no eye protection.
How very observant of you, @CreakyCricket. It's called 'run what ya brung' (or, in other words, use what you have and improvise the rest) and it's all the rage in the third world. But don't worry, I don't think they allow OSHA agents into the country.
Their religion demands these getups.
I saw a Saftety squint once or twice
Hey that's not fair, they had Baseball caps on.
Safety pyjamas, too.
These videos never fail to amaze the hell out of me!
And at the end of the video: an ad for Harbor Freight. Genius!
they took a sample to the lab.. mostly iron but also dirt, rocks, sandal, part of ones shirt, human bones and skin, plastic and aluminum can
and some toe jam
And a little toe
and a big toe
Truth is, you could probably find all of those ingredients in any recycled metal
Add a pinch of curry and b.o.
I work at a an iron foundry. I can tell you that the process is not the same. Yes they do use scrap metal which is fine but missing a lot in the process. They are missing carbon and other materials including magnesium. Magnesium once added to the iron give iron it's properties but for only 7 minutes. And are missing silica in with the sand.
and this is why everything cost so much less it's just junk....
If you notice, they added a bag of meta to the wheel barrow before smelting.
No, neither carbon or Magnesium is needed for grey iron. If you make ductile iron, the you need Magnesium. For this Kind of Maschine normal grey iron gg20 or gg25 is more the enough.
What properties does Mg give to Iron? Why for only seven minutes?
I wouldn't trust any of this iron under stress. This is basically pig iron
48:26 "How often do you calibrate your calipers?" "...yes."
After this step they will be gringind the surfaces, the dimensions in that stage are not that important.
bro never heard of machining
🤣
@@natenate2280"the meek shall inherit the earth" ...bible. Actually they already have. You just don't recognize them cause their still meek.
@@kencannuck what the fuck are you talking about buddy
Why do we need insane HSE laws in Britain ? Why can't we wear safety flip=-flops ?
Don't forget your hard hat,safe glasses , gloves and proper straight back when you bend down. Lift with your legs.
because HSE is how you ruin a country they use common sense
Because you guys installed a nanny state of course. And don't forget that you also need lots of paperwork....that is generated yet never read. lol
@@bw6378 so true...........
Would you work like this for an employer? Have you ever worked in a dangerous job? Would you like your kids to, esp if you knew there was an employer making money from the lack of your safety? No, thought not.
The amount of physical mobility and low deep postures enable these guys to work like this, even doing all that low hanging digging and twisting is seemingly not a problem due to that deep low bip mobility. Most westerners the same age would be gassed out and be resting their lower backs. Tripping over in steel toe caps boots hi viz and yelllow helmets and goggles. The clothing looks so comfy
Yes, that’s exactly what I thought! Amazing hip flexibility
Die meisten Westler wissen seit den 1800/1900 Jahren das Schutzausrüstung vor Unfällen und schweren Verletzungen schützt. Gerade in Ländern mit schlechtem Gesundheitssystem sollte darauf geachtet werden.
He's probably been doing this job since he was 12.
It's nearly worth a bit of university research .
Culture shape human in life food is life and exercise.
Эти сандалии и расплавленный чугун...У них есть запасные ноги?
запасные люди 250 лям населения
Это сандалии-безопасности.😂 Когда не работают с расплавленным чугуном и их снимают, как на 5:25.
@@77aleks77100когда ноги стоят дешевле сандалей 😂
Congrats on your filming and editing. You create a narrative by taking time to setup shots. Just as the foundry-men are artisans in their own right, these videos display the talents of their creators. Well done.
Well im glad to see they are wearing flip flops , cause bearfoot would be way too dangerous 😂😂😂
Estas personas tienen una habilidad increíble, hacen maravillas con los pocos recursos que tienen, lo que vale sobre todo es su conocimiento y la destreza, nada es imposible para ellos, mis respetos 👏👏👏
Such skills are amazing, but can become worthless with the advance of technology. In this case, that happened over 100 years ago in most places.
Where is part 2 , machine tool manufacturing is really interesting compared to others we've seen
Love the steel cap safety thongs
And the safety flip flops.🙄🙄🙄
I worked in a place similar to that in early 70s, near chitigong we made fairly crude items,but the place looked the same
Mother of All Machines made by Father of All Technicians 😮
Hardly more like mother of the shittiest quality metal ever mixed
dudes got those new Carhart safety sandals!!!!
ILMAO!
This is how the west did do its great industry. Still actual and amazing process. This people are amazing, hard working workers.Love them!
Can't imagine any of the hero tradies in Melbourne doing this for less than $500 p/h (before all the loadings), let alone having the skills, knowledge or patience to do this. Ingenious solutions.
oh yes lets turn workers into slaves paid 3 rupees a day .... piss off
If it's not raining and between 28 and 18
Happy to see they wear their safety sandals! Still impressive work! Thanks for sharing! 👍🏻
Стараются, походу станочек прецизионный будет
я думаю на всю длину погрешность не более 1 микрона будет)
😅😅😅😅 @@Ildarey
@@Ildarey вот где Шаублины делают!
@@Ildarey если еще шлифанут направляющие - страшно представить, по классу точности 00 видать будет станочек
a lot of hard work that far too many people take for granted.
Amazing video. What could make it even better would be some detailed explanations, such as the heat source for the casting. Or the types of mortar, sand etc for making the form. Either way, this gets a like!
Also, I wouldn't mind knowing the metallurgical composition of their raw materials.
@@LarsonPetty Looks like mixed scrap to me. Perhaps they added some high-carbon stuff like cast iron, the way the swarf broke off while shaping the lathe bed looked like the material was more brittle than mild steel. Other than that, they might not know the exact composition themselves.
@@rabiatorthegreat6163ofcourse they use scrap iron from dump yards and household scrap, there's no knowledge of composition for these guys.
Heat source likely comes from used oil, like motor oil fanned by repurposed shop-vacs, anything will do if the fuel is cheap and there is enough airflow. Remember these people are very resourceful. The raw material comes from ship-breaking, also a major source of jobs of the region. The sand and mortar is not going to be too different fro what a hobbyist caster would use, its just sand rich plaster.
Why? Planning to start up on your own in Surbiton?
watching videos like this I feel so lucky to live in a country where I can say, Hell no I am not doing that.
Fine, but I live in a country (UK) which makes it almost impossible to make such things even when safety and energy efficiency is the best in the world.
Mis respetos a todos hombres k contribuyeron para fundir al bendito torno , al operador de cepillo puente , muy listo , él lo acopló al escote con un solo perno i sin ajustar la base , les deseo éxitos a todos ellos x k contribuyen con la hermosa obra de fabricar al torno , k Dios les bendiga, saludos desde PERÚ 🇵🇪 💪💪🤝
I think these folks are making the lathes we buy from oversees. Ive read that most brands are similar if not the same. It looks crude but this is relly creative. I would think the greenies would applaud this because its not a big factory and so on and so on with their crazy babble. Good video
I think the quality is so low that they would be intended for the Pak/India market. Maybe Africa. Mystery metal construction, machined with old locally made shapers, with ways not hardened and ground 🤷♂️. You’d have to be very skilled to get high accuracy from this machine.
Harbor Freight quality stuff here
You buy from china
What on earth makes you think it's carbon efficient, let alone low in particles, silicosis, burns, etc.?
@@colinelliott5629 Frankly, my dear, I don't give a damn.
Is there a part 2 coming? That's not finished yet, more hours of work 😺😺
Wonder if the editor is barefoot too.
For what they have, it is trully impressive.
How on Earth can a civilization capable of manufacturing tools choose to work so inefficiently? If these people took an 15 extra minutes to make a better shovel, bucket, lift or mold with the resources in front of them it would double their output and wellbeing.
Ah yes, nothing like wearing full protection safety flip-flops when working with hot splashing liquid metal
السلام عليكم تحية خالصة للصناع الماهرين افتخربكم وبصناعتكم اعزكم الله وبارك لكم في اعمالكم مع تحياتي مصطفى من المملكة المغربية.
Надеюсь этот станок не попадет к вам иначе вы будете вспоминать изготовителей "добрыми словами" пока он окончательно не накроется медным тазом
شكرا أخي سلام من باكستان
This is what you call "Git er done!" Hardworking folks!
Everybody is always on about safety, but all things being equal, dust masks might be a good idea given how fun silicosis is.
I motorcycled across India last year and saw many things like this, good people working incredibly hard. It was a life changing experience, and I have never complained about anything since
Amazing talent, work ethic, and determination. Bravo. Hard to find this in modern society today.
Instructions for making a lathe... 1. dig a hole.......
Do it like The Flintstones did it.
3rd world, bud. Ridiculous, right?!
@@christianmccollum1028 ridiculous and yet unbeatable.
That’s how it was done in western countries a long, long time ago… Respect the work ethic!! 😎
Castings are done like this . Still. Everywhere.
God Bless your awesome work! Greetings from Brazil
I'm speechless at those men pouring iron without gloves or shoes. I had my hand over my mouth like I was watching a horror movie.
Anyone who thinks they have a tough job here in the US of A needs to watch these guys earning a living working with molten steel while wearing flip flops and bed sheets!
Thought I saw Mr. Pete in the background!
Made in Pakistan 🇵🇰🇵🇰 zandaibad 🇵🇰🇵🇰💕 love from Iraq 💕🇮🇶🇮🇶🇵🇰🇵🇰💕🌹💐🏏🏏🏏🏏
Buried before getting born...lathe story.
Muito bom trabalho e dedicação 👍👍👍
Love the planer. I suspect it's a local copy of a 19th century English machine
Fantastic health and safety flip flops, even bare feet at times, incredible working practices.
A few discontinuities...Nothing a little filler putty and a 6mm of paint won't fix😁 However you have to love single point planing for cast Iron machining
Now that is what you call handmade 👏 😮 hats off to these incredible craftsmen 🎩 🙇♂️
The next time i'll use my lathe, i'll remember you guys. Congratulations.
I love that it takes a shaper/milling machine to make a lathe to make parts for the shaper /milling machine
If pakistani Gov wasnt curropt people have golden hands and bright minds and v hard working ppl of Pak i appreciate their work and devotion
It boggles my mind how they are doing this work in flip flops.😱😱😱😱
Amazing 👏
Le a kalappal! Nagyon ügyesek!
You know, 50 years of OSHA, isn't really a long time. Was a time when we used similar processes. I mean, that's the process i learned in HS foundry, about 40 yrs ago. just sayin.....
Made some pulleys in shop, same methods, just smaller. Didn't wear sandals though.
Great pajamas and man dresses! 👍
great video, qq what is the paint that you use on the mold?
Probably lead, asbestos, random assortment of carcinogens, and a dash of DDT for flavor.
@@potato9832 Stop
That wiggling motion as they pull the plug from the mold is how you ensure accuracy... 👌
Any videos of them making concrete floors or brooms to sweep them? Because that really would be incredible.
Dude … congratulations!!! Really good to know this method of production
We are currently looking for an affordable new lathe. After watching this informative video It will be either Japanese or Taiwanese for sure. Than you very much.
This id love to be to work with people like this because unfortunately in England it is so hard to learn anything because if you haven't got experience they dont want you..such a shame we have lost our ancestral knowledge...
Increíble todo lo que hacen en ese país 🙌🙌🙌
Is not perfect world,and they are great peoples👍👍👍👍👍👍👍
Also, as I watch this process you have to wonder how long these workers actually live. What with the lack of protection and little if no opportunity to just walk away. The amount of toxins in not only the air,but the poisons in that soil.
And this is why you buy German or Japanese industrial machines. Barely-enough™ manufacturing process simply can't provide long term quality, especially for devices that require precision and durability.
These amazing workers are masters of adaptability.
I wonder if the tool truck ever comes by.
Snap Off .
The most basic machining in the world - artists in cast iron!
Crucibles of molten iron, open-toed flip-flops, no gloves or goggles, unguarded open pits, obstructions all over the ground. What could possibly go wrong? You have to admire the skill and dedication, though. How many hours does it take to just build up the moulds?
3 Stars metal work for bed lathe machine !
One process shown, missing the other 100 things that need to be done
Interesting but very labour intensive. It is nice to see that you don’t need state of the art technology costing millions to manufacture. Just wish they would wear a safety shoe lol
Hello sir I want to buy late machine nice tq.
I watch a lot of these videos...from building heavy trucks to making pans...trying to figure out ,, are they mad or what ?
Do you want the real answer? They are not mad. The answer just might surprise you.
way better stuff thsn china junk, i use a pos china lathe and mill every week. Wish l owned one of these lathes.
These men are pouring molten steel while wearing sandles!
51:12 каверны, непролив
Станок повышенной точности!!
Idc about the sandals, and ohsa violations,but I DO care about how far we’ve come from being forced to do this in this fashion, and at the time there being no safer way thought of yet.
Modern man wouldn’t build a lathe using methods like this, surely? Great effort though.
Not every lathe has to be ultra precise even in the modern world. I'm sure it's being made to answer a demand. Like those Indian or Pakistani lathe guys that do bolts all day, they probably do them on such machines and it's well worth it
Y esto es en Pakistan? si es asi, esta gente hace de todo!!
Morale is higher in their workplace than mine.
Que tipo de material é esse ? Argila que ele tá cavando ?
They also built a nuclear arsenal, don’t underestimate these folks. You can purchase these lathes at Harbor Freight and get a 15% discount this month.
These guys?
Harbour Freight are Chinese.
Well, actually their chief scientist Abdul Qadeer Khan , is now a hero in Pakistan for stealing crucial uranium enrichment technology from his employer Urenco in the Netherlands as they could not do it themselves. So, yes, don’t underestimate them.
@@snowflakemelter1172 Yeah, but the Chinese outsourced this sort of stuff years ago. Probably gets shipped back to China for finishing & assembly.
How far would any one of them have to travel before encountering a pair of closed toed shoes?
What is the gray stuff used in 16:00 ? Graphite with water?
It would be great to see how they finish it off
what about making the machines that make the lathes? Precision begets precision...
Micron space age accuracy & quality. I fathomed at the cleaning and preparing steps in between production processes ! AAA
Um trabalho admirável, tem todo meu respeito (mas é um video cansativo, podem reeditar e contar a história toda
Amazing
if you ever wondered what it would be like working during the industrial revolution during the late 19 and early 20th centuries it this.
So thats why there is a footprint on my lathe.
What will the lathes be branded ?............cheers.
Krupps.
Just remember when one of you guys buys a cheap lathe that is made in Pakistan or another middle eastern country this is how it was made so dont bitch if it isn’t perfect straight out of the crate.
best workers i likE