DIY Linear Rail Router Sled || Unboxing the Triton TRA001 2400w Router
#jndcreations #routersled #tritonrouter
IT HAS FINALLY HAPPENED! Ive been needing a DIY router sled for AGES, and using linear rails just seemed like the best solution for me! Will it work... Lets find out!
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I get most of my supplies from Carbatec:
Carbatec
www.carbatec.com.au/?aff=5
Triton TRA001 2400w Router
www.carbatec.com.au/triton-24...
Tablesaw
www.carbatec.com.au/carbatec-...
Bandsaw (3HP Version)
www.carbatec.com.au/carbatec-...
Dust Collector
www.carbatec.com.au/dust-extr...
Grab the 6 blade cutter I used in this video: / taylor_made_tools
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Watch: • JPB - High | Trap | NC...
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Please note, my channel is intended for entertainment purposes only. Any views expressed or comments made are that of personal opinion and should not replace professional advice. Be sure to take due care when using any tools and follow all safety guidelines.
Brilliant Video! This is exactly what I needed!
Glad it could help out mate!
That’s pretty great. I would have to put some kind of stop on the ends ,I would throw it right off on the floor. I think I’ll give this a go. Thanks for sharing!
Thanks Rod! You’re bang on there mate, it does need stops. Since this video I’ve added a couple of big screws to stop the router coming off. I’ll think about something more permanent though!
I admire your self control.
😂😂
Great walk through! I'm getting into resin river tables and need to build myself a sled system like this. Mine will be about 2000mm long, so a bit more pricey, but in the end, I think it'll be worth it! Thanks, mate!
Nice one! Get thicker rails and it will work great I’m sure!
First timer here. Did what you said, subscribed and bell. I must admit i got a very excited when I first saw your bit😉. PS don't use double sided sticky tape it's useless.
Thanks for subscribing mate! Yeah it’s a killer bit! You’re right, the tape is hopeless!
Very nice build man!
Thanks legend!
Look at dust shoes for CNC'S. The brush strips they use would be good for dust collection, they'll allow the sled to move in any direction, while keeping the dust in for the collector to pick up.
I shall look into them mate cheers!
Hi Mate, you might change the traverse for the router mounting plate to a down under mount instead of mounting it on top (the plate, not the machine for shure). Benefits: the Triton gets closer to the workpiece (better mementum - increased precision), you might not need the shaft extension, the dust extraction of the router works better, and the pieces are not spread all over the rails (place, shirt, everywhere). Just an idea.
Thanks for the tip mate, not something I had considered!
Hi Oliver, I am interested in your suggestion. How do you suggest mounting the router plate to be below the transverse rails in JND's video set up using 4 SBR ??- UU rails ? The only way I can come up with is to mount the router tray in the bottom of a fabricated MDF box that fits in between the transverse SBR UU rail mounting blocks and have a flat plate to join the top of the sides of the new box, across to the top of the SBR UU blocks. My recent made router sled setup ( took 5 versions to perfect - trail and error) is similar but uses different transverse rails to mount the blocks underneath the rail. You can't do that directly with SBR16 rails due to the rails fixed base getting in the way. My sled uses the following for the Transverse "X-axis" router slider 2 x 16mm diameter Chrome Plated Steel Shafts, 4 x SCS16UU Bearing Blocks, 4 x SK16 Fixed end Supports. The sled mounting plate is similar as JND's - I used tougher 8mm thick Polycarb - bought from Bunnings - Au (JND said he used persplex) cut to size to which the router bottom plate is screwed to. This less brittle polycarb plate is secured to the 4x SCS16UU - their mount holes facing down. The SK16's are screwed to the longitudinal "Y axis" SBR16 -1000mm rails and their upward facing SBR16UU sliding mount blocks using an adapter plate joining 2 SBR16UU blocks on the same rail. The 2 adapter plates each end ensures the 2 Y-axis rails run parallel when sling on the x-axis rails without binding. I think JND ran into this problem when he said he had a "racking issue" - that the x-axis blocks weren't running nicely. Heard at the 5:05 time code. A poly /wooden plate joining the 2 blocks running on the same rail would solve that problem. Just make sure they are wide enough to accommodate the router slider plate. I used clear Poly so as to see the screw holes in the alloy blocks better, to assist drilling the correctly/accurately positioned holes in the 8mm thick Poly. I tapped out all holes to thread 5mm. M5 bolts screwed into both surfaces. I found the 16mm rails are stiff enough as I use a much lighter DeWalt 18V plunger router. I don' t do resurfacing/ flattening. My router sled is used to make multiple exact and precise parallel routs/ grooves for some of my projects eg pen display cases. If I was to use this heavier 2400W Triton router I would advise using 20mm rails. I think JND's project I think he is using 16 ..not 12mm especially if the TV rails span 1200mm - 12mm would have sufficient flex to create an uneven surface for its use as a flattening sled.
I don't even want to know how loud that router is! Beauty sled doohickey! I literally said out loud, "damn, that bit is probably stupid expensive!" And then it turned out that was! Good investment, methinks.
It’s off the charts 😂 Yeah I’m not sure what happened, I was tossing up between 2 $70 bits, then landed on one I had to sell my kidney for haha.
Nice! Thx!
🤙
Mate, that is a really cool sled.
Cheers dude!
Few ideas, dog holes and liner clamps for workpiece holding, will save you the hot glue and remove the need for double sided tape. Secondly, you might want to keep an eye on the load bearing MDF you've mounted the linier rails to. Guaruntee it will weaken and sag with the heavy router on there. (Unless the rails are steel and super rigid, either way, ply might be a better option. you've spent this much on it, I'd be scrapping all the MDF for something nicer :P) Great work mate! If you don't sell the rails locally let me know, I dont _need_ them... but Im sure i could find a use for them :P
Yeah I need to impove the hold down method. I dont know if dog holes would work though, theyd need to be in the bench below also. Im thinking of replacing the MDF with steel angle eventually i think. You live and learn hahaha.
@JND Creations And screw the rails to the steel angle?
nice work champion
Thanks legend!
I would think that building a rig that lowers the entire router closer to the surface would be better than using an extension. I would think the more you extend the length of the router, the more deflection you would see. Just curious if that happened or if it gave you a pretty smooth finish.
It actually gave a really good finish mate. I had a little bit of deflection from the weight on the rails, so I’ll be looking to upgrade those to a thicker rail eventually. But the slight uneven surface from the deflection is easily sanded out.
G’day Jackson, great video mate! Just wondering if you have a link for the router bit? Taylormade Tools?? Can’t seem to find them. Cheers
@taylor_made_tools on insta mate. Sorry I meant to include their handle in the description, I’ll add it in as soon as I can. If you touch base through there they will arrange to ship you out a cutter!
@@JNDCreations Will check it out! Cheers
Hahahah! Same thing happened to me!! I bolted plate to bottom! Flip bearings over!
That’s a good idea!
Awesome video.... great build. I've been wanting to build one for a while now. Need to buy the rails, what sizes are yours?
Thanks man. This one is 1200 x 800. That way it can sit on my tablesaw or outfeed fairly nicely haha
What size though? 20mm, 25mm, 16mm? and is there any flex on the cross rails or the acrylic plate?
@@charlessas4138 from memory they are 10 or 12mm mate. Not at the shop at the moment so can’t check for sure but they are thinner than I expected. Not sure what world I was in when I ordered them. There was a tiny amount of flex, that’s why I added the mdf under the cross rails which sorted it out. For piece of mind I will probably upgrade this to steel in the future. No flex from the acrylic
Hey mate, Do you have a link to buy the linear rails for this kit?
Hi Brad, These are the ones I got mate, however I would NOT recommend buying through these mob. It was a massive hassle. Plenty of different sellers across eBay and Amazon though www.ebay.com.au/itm/2X-SBR12-Linear-Rail-Guide-300-1500mm-Slide-Shaft-Rod-4X-SBR12UU-Bearing-Block-/393389341657?mkcid=16&mkevt=1&_trksid=p2349624.m46890.l49286&mkrid=705-154756-20017-0
Thanks for identifying the annoying safety feature! Drove me nuts. Best wishes
Caught me off guard that’s for sure haha
What a surprise too see you here. I've seen you at Carbetec before! Great video and given me the incentive to build a sled. If I may ask where did you get your rails from? I don't seem able to find them in Perth for anywhere close to your price. Keep up the videos!
G’day mate! Glad the video gave you some drive to knock one up yourself. I had some issues (with the seller, not the product) with getting my rails that’s why I haven’t listed a link for them. But if you search eBay for linear rails you’ll have endless options pop up!
how thick was the lexan you used to secure the router to?
off the top of my head mate I think it was 10mm. Ill have to check next time Im in the shop
Nice tatoo on left arm. You know exactly time any moment 🤣
I do indeed 😉
Great sled, looking for the router bit can you show the link I cant seem to find it.
You’ll need to head over to taylor_made_tools on Instagram and order through him mate. He hasn’t got a website or anything, just an Instagram page
Bro I subscribed just from this video. Well made. Need a link for the rails tho
Thanks mate appreciate the subscription! I didn’t include a link to the rails because the seller wasn’t great to deal with. Caused a bit of hassle. If you search linear rails on Amazon or eBay you will find ones that will work for you though!
Buying a new tool and just seeing it sit in a box would drive me crazy I know what’s in the box but just to hold it in your hands is a whole different meaning so to have to wait to even look at it let alone use it that’s tough haha
It certainly is haha. The things I do for my channel 🤣
Have me Triton. Got me bit. Ordered me rails. Any chance of posting the dimensions of the acrylic base plate? Thanks in advance.
G’day Barry, I don’t recall the exact dimensions of the sheet I got. Maybe around 600x600. I picked it up from Bunnings if that helps
@@JNDCreations Champion!
I live in the states. Annnnnddddddd.......I think you could build me one of those and ship it to me, maybe, perhaps, pretty please, I wish !!!!! That looks great and maybe something I could actually do since it doesn't involve welding like some I've watched.
It would definitely be cheaper for you to throw it together over there! Shipping alone to the states is crazy! Haha It was a very simple build! Nice easy thing to throw together in a weekend!
Does that collet extension put more stress on the router
I’m not sure of the technical specs, but I haven’t run into any issues using it. In saying that, I’ve only had the router set on the lowest speed whenever using it
Where did you pick up the linear rails?
eBay mate, but I wouldn’t recommend the supplier. They’re linked a couple of times in this comment section if you want to hunt for who to avoid 😂
What is the website where I can buy on of those router bits? I don't use Instagram or Twitter or Facebook or any of that social media. Just let me know the website or ebay link?
There is no website mate. The guy hasn’t set up a website he just sells through his Instagram page. It’s pretty quick to set up an Instagram page if you want to grab one.
que fresa é essa amigo!
👌👌
Hey mate, what size, height rails are they?
Hey Daniel, they are 10mm rails mate. 1200 long and 800 long.
Bigger sheet of plastic, build dust collection port. Maybe put a 2.5 to 4.5 adapter and caulk or glue into hole 🤷🏻♂️
Yes a dust collection upgrade is very much needed!
Or - since you have a lot of open space under the router plate, you could probably mount a dust collector under there. Probably better down there where the dust is being generated than at the level as the router.
Where did you find the rail's
Just on eBay mate. Had some issues with the seller so haven’t linked them in but a search of linear rails will bring up plenty for you!
Did you apply silicone to block the tape?
Not sure what you are referring to here mate, but no silicon was used
@JND Creations hi and thanks for the quick answer. I'm referring to min 11:28 and 12:38 when you are applyng something to the tape...I guess to fix it to the table...what is that?
@@stefanocolapaoli1961 oh right. No that was hot glue, to hold the piece down while flattening so it doesn’t move!
@JND Creations many thanks! I was looking for a solution to hold the piece and it seems to work! Thanks again!!
I woulda flipped the top rails to hang down, then put the rail sliders on the top of the plexiglass, so the router wasn't sliding on top, but would hang and slide underneath, that way you wouldn't need a longer distance from the router to the material you are working with. Just my 2 cents...
That’s a great point! I never thought of that at the time!
@@JNDCreations Thanks for the video man, I love watching all of the different ways people create things. Good job man!
Hey is extra rails sold out already?
No mate I’m pretty sure I’ve still got them!
@@JNDCreations full set 2 long and 2 short onces?
@@JNDCreations I will byu them, give me few days once I get paid, I get them
@@Rivertable I believe it’s both short and long mate. When I get to my workshop next week I will check and let you know.
@@JNDCreations sure thank you very much 🤗
How do you secure the work piece
Did you watch the video bud? Hot glue works a treat 👌
@@JNDCreations I must have missed that bit.
@@peterlarsen1108 no stress. Hot glue has a great range of applications in the shop. I find it very handy as a hold down!
How did the hot glue gun do for holding the piece in place?
Really bloody well hey! I was a bit nervous to begin with, but at the end of the day I use hot glue to hold pieces spinning at 2000 rpm on the lathe. So I shouldn’t have hesitated 😂
@@JNDCreations Thank you! I am going to be using this type of setup on some relatively thin pieces of wood (starting at ~.5" and going down to about .3" total thickness to flatten and was wondering on how I could hold them in place. I am thinking a granite slab and then hot glue the edges of the piece to it. One other question - you reference another video on a dust collection method for this setup - did you make that video?
@@jasonherrington2002 being so thin I’d be a little nervous using granite myself. Just in case something happens and your cutter hits it. At least MDF won’t destroy your cutter. I haven’t yet made that video, no. Life has gotten in the way a little 😂 it’s still on my to do list, but I’m working on a few other projects at the moment so it’s taken a back seat unfortunately
@@JNDCreations good point - maybe do wood instead of granite!
@@jasonherrington2002 yeah I reckon that’ll be safer 😂
After over a year, would you change anything or is it everything you had hoped for? Got yourself a subscriber!
Thanks for the sub mate! I would leave up the linear rails if I were to do it again. Probably up to 20mm I think!
@JND Creations I was thinking of having my long rail be SBR16 (to be slightly lower to attempt to not have to use an bit extender) and my short rail SBR20 (for less deflection), thoughts/ suggestions?
@@cuzihungry yeah I think you’d get away with that! Instead of an extension I’d say design a lower platform for the router to sit on. Might be something I modify myself eventually
@JND Creations there's a video called "build a cradle for linear rail" by make furniture that I was gonna mimic.
@@cuzihungry I’ll have to check it out when I’ve got time!
qual é o modelo dessa fresa!
It’s from a company called Taylor_Made_Tools. You can find them on Instagram!
Valeu 👍 amigo muito obrigado.
Use the extra bearing blocks some plexiglass there you go
Not sure that is the solution to mate?
@@JNDCreations your dust collection
@@sirmichael9044 ahh roger! Cheers mate!
I recommend going with a 2” Amazon bit for like $20. When it gets dull just throw it out and get a new one.
Certainly an option. Very wasteful though
@@JNDCreations I feel like dropping a few hundred bucks is wasteful but to each his own.
@@MordecaiAliVanAllenOShea Cheap $20 bits break and get lodged in walls and soft fleshy areas like stomachs. How much is that going to cost you? To each his own.
@@steppedon you kinda sound like a fanboy coming up with something ridiculous to back up your man. It’s just funny, made me laugh.
@@MordecaiAliVanAllenOShea Fanboy? Sounds like you're projecting. I didn't know he existed before this video and left without even subscribing. I don't fanboy anything or anyone. Also, you're laughing because you're a clown and that's what clowns do. Stick to your $20 router bits and your $10 Wrangler jeans. Stop lecturing us on what we should value and what to do with our money.
What are the lengths of the rails?
These ones are 1200 x 800, but you could use whatever size you need mate 👌
@@JNDCreations I’m just worried about sag if I go too wide
@@JNDCreations now that you’ve had it for a bit, have you experienced any issues? I’ll check your content for an update.
@@justinkayce9811 yeah if I did it again I would probably double the rail thickness. I’m getting about .5-1mm sag in spots. Nothing I can’t sand out, but it’s there. 20mm rails would fix it I think.
@@JNDCreations this is good info! I’m going with 20/25mm bars.
Why don't you attach that system to a downdraft table
That would help, but it’s not really dust, it’s thicker shavings. I think a down draft table would just clog up really fast
Take your medicine !!
And what medicine would that be?
@@JNDCreations Valium? ;-)
First!!!
Patreon benefits 🤙 haha
WHY ARE YOU SHOUTING?
To make sure I caught your attention mate!