Manufacturing process of truck brake drum || producing brake drum in local factory
2022 ж. 6 Сәу.
6 393 701 Рет қаралды
making brake drum in local factory of pakistan
a hardworking labors make a brake drum with amazing skills and local tools or machines
hope u will enjoy the video
subscribe for more interesting videos tanks
#brakedrum
#truckbrakedrum
#manufacturing
#truckwork
#jktechnology
Мне всегда было интересно как изготавливают оригинальные запчасти для дилерских центров. Теперь я знаю.
Самое главное барабан изнутри покрасить) А то работать не будет)
Ребята вы просто мастера.смотреть за вашей работой это удовольствие. И очень прошу пользуйтесь пожалуйста очками защитными для глаз. Берегите себя, вас ждут дома 👍👍👍
@@jayflow7949 напишите на русском языке. Ничего не понимаю, что вы спрашиваете...
@@K.a.z.i.m-I.v.a.n.o.v_ Я сказал, что не люблю Путина, но люблю Россию, ее людей и русские традиции. YA skazal, chto ne lyublyu Putina, no lyublyu Rossiyu, yeye lyudey i russkiye traditsii.
Ясненько. Любить или не любить кого-то, это дело вкуса. А как говорят в России: О вкусах не спорят. Россия замечательная страна, традиции и люди. В.В. Путин наш президент, он наш лидер. А мы его очень любим ценим и за него всегда пойдём. А вам спасибо что перевели текст на русский. Будьте счастливы
@@K.a.z.i.m-I.v.a.n.o.v_ За яхты олигархов и подельников путлера? Флаг вам в руки и земля стекловатой.
@@wladimirgrimailov1380 у вас обида возможно за то, что вы в жизни ничего не достигли, и во все бедах вините кого-то другого. Мне до яхт чиьх-то вообще пофиг, если им ещё надо я скину денег, пусть покупают. Флаг у меня в руках, земля стекловатой вам
They don't waste any time. Straight outta the mold and into the lathe it goes. Awesome. Also: This video is what OSHA inspectors have for nightmares :)
Osha who? 🤣🤣
@FichDich InDemArsch ll
28:29 It is very dangerous
agreed, health and safety nightmare - like time travel before labour laws
also NOBODY cares about CO2 emision - no communist commisair from brussel or nazi-Reich. Thay don't pay contract for CO2 emmision in jew-commie--Paris; - freedom !
That's a factory with limited types of equipment but qualified human resources! Perfect, I am so excited!
Walau peralatannya sederhana.Tapi cara kerjanya luar biasa.
Трудяги молодцы ребята молодцы ребята молодцы 👍👍👍😁😁💪💪💪💪
Amazing! I love watching Ford's new manufacturing techniques
Dang! Shots fired!
Chevys are made here
No epi used. Manual service aplied onjy. Low production
ذرا نم ہو تو یہ مٹی بہت زرخیز ہے ساقی۔۔ ماشاء اللہ تبارک اللہ
Храни бог от таких запчастей!
Видел чудеса техники, но такого.
Эти чудеса из 15 века, а широкое распространение эта технология литья получила в 18 веке и используется до сих пор .
Поражаюсь гигантскому трудолюбию и мастерству! Снимаю шляпу!!! ( Сергей Новосибирск )
Это называется сделать на коленках, молодцы иные на оборудование нормальном не могут так. Молодцы
Ощущение ,что все измерительные приборы они используют для вида ,а продолжают делать всё чисто интуитивно . Центровки как не было так ине стало после обработки .
ты посмотри как они мосты перебирают, на которых эти же барабаны крутятся, поймешь что она тут нахрен не нужна))
Трудяги,уважения таким людям👍
Молодцы казахи, могут когда хотят!
@@serik_aga это не Казахи.это Монголы
Like a glimpse into the 1890's... Thank god I don't have to drive on those brake drums.
Are You sure?😊
Bro totally. I got a comment of my own to make on this shanty
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So...everything here's got to get "green"...everyone drive an E car, environment this and that....while on the other side of the planet there's guys firing up their blast furnaces with waste motor oil and spilling stuff all over the place for decades...
窮人自有窮人的生存模式,我太敬佩這些巴基斯坦工匠了憑著赤手赤腳赤地用最土的方式利用癈物製造出大卡車鉄輪卷!真了不起!🙏👍👍👏
Pobres? Trabalhadores sim!
عمل ممتاز و احترافي بامكانات بسيطة . هكذا يحارب الناس الفقر بالعمل . كان الله في عونكم .
I am excited expecting to see their production process when those guys decide to manufacture their own electronic microprocessors!
A
@@mazlanmohd6974ๅ
7778880
It's quite possible. First, they shovel sand into bucket and cast. Second, they slice it into wafers with angle grinder. Third, they use diy stepper.
@@user-mx4ts3xp1q ঊঞতছ ছ ও গান ও
Прикольные работяги ни марки стали ничего не надо , так взял наколотил всего и расплавил 👍
Ну тут явно чугун и непойми какой марки !
Nice to see these guys keeping a 150 year old manufacturing processes alive. Not so different than todays processes just on a lot smaller scale
1
As a machinist,I really enjoyed this video. Amazing content..
The true worker of yesterday. Amazing worker . Thanks
U889
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As an industrial engineer I can say this is very impressive, it's very satisfaying watching good craftmanship with such humble tools. They will benefit quite a lot by applying some lean manufacturing principles tho.
I sure as hell would not get in a truck with these drums
@@mysticwine no
@@mikehorton6344 no what?
Парни клали чугунный болт на санкции... Молодцы есть к чему стремиться.
Россиянцы гордые, умрут за путлера, но работать не станут!
PAKISTANISE IS KING OF ALL THING MAKER!!!CONGRATULATIONS!!!
Gentlemen watching you work is a privilege and an honour, I thank you and hope you continue to show such skills.
I love the camera work very respectful and doesn't get in the way of their work. Always nice to see product built from scratch made by human hands. Thank you for sharing this video with us.
''made by human hands''How great is that!!!
All those unguarded machines. I wonder how many human hands are lost each year. And those loose flowing clothes flapping in the breeze next to the belts at the furnace...
В шлёпанцах на голую ногу...процесс плавления металла! Техника без опасности вышла из чата :) Safety first ... :)
ӘССӘЛЯУМӘҒӘЛЕЙКУМ ИНТЕРЕСНО НАБЛЮДАТЬ КАК ВЫ РАБОТАЕТЕ БЕЗ СОВРЕМЕННОЙ ТЕХНИКИ В 21 ВЕКЕ МОЛОДЦЫ💯👍👍👍 УСПЕХОВ ВАМ МИРА ВАМ И ВАШЕМУ ДОМУ...
техника безопасности на запредельном уровне...
.. тут видимо упор на качество )
I salute to these people, who are really working very very hard, you can say these are real workers, 100% pure technicians.
Pakistani almost very intelligent peoples
Sanatkar adamlar bu garibanlar.. Göz terazi, el kantar.. Bu zor şartlarda, yine de gayet güzel iş çıkartıyorlar.. These poor people are craftsmen.. Eye scales, hand scales.. In these difficult conditions, they still do a very good job..
To jest straszne w jakich warunkach ludzie pracują, ale szacunek za podejście do samej pracy. Pozdrowienia z Polski
Work ethic is something the workers in some first world industry's have forgotten the meaning off Conditions costs money, that's why it cheaper to manufacture and ship from far east then produce the same goods locally
@@javeedsultan8484 j.n
from syria to my friend in pakistan love from the heart
4:50 this is their version of making wine by standing on the grapes with your feet 🤷♂️😂😂😂💯 Amazing Video and techniques very very impressive big love from New Zealand 💯🖤🇳🇿🤙
That machinist has a serious skill. Well done I love seeing the hardworking and team togetherness in a goal These people and their country will thrive
No, they wont thrive with such technologies
@@BLAXAMUXA, Процветать возможно и нет, но зато ни одна сука не нагнёт их как всех остальных нагибает USA!!!
@@nat87serg Z на лбу ещё не нарисовал?
Excellent work continue brother السلام عليكم عمل ممتاز
МЕН УЗБЕКИЯДАНМАН.ПОКИСТОН ХАКИДА ХЕЧ НАРСА БИЛМАЙМАН.ЭШИТГАНМАН ХАКИЙКИЙ МУСУЛМОНЛАР ЯШАШИНИ.ОФАРИН ЙИГИТЛАР ОЛЛОХ СИЗЛАРНИ ОИЛАЛАРИНГИЗНИ КУЛЛАСИН.
Шикарно просто раскалываются гильзы и ступицы кувалдой а потом из этого железа делают тормозной барабан😅я думал он после отливки треснет когда он его обстукивал😂
The steel alloy is CL48-BD52 which means it's composed of 48% cylinder liner and 52% brake disk. Also notice that when it was time to make the pour, the barefoot guy put on his safety flip-flops. Amazing.
Divya. Class
In russian it is "сталь КП (какая получилась)" what means extemporaneous, "we'll see how it goes steel" resulting from errors in technology.
Самый главный маг, тот кто у печи, варит чугун, очень сильный, один поднимает вес, за двоих взрослых. Очень интересное видео, спасибо!
These guy's are very skilled. Don't let the video or setting fool you, these guys know what they are doing. Check 21:35. That tool is a runout gauge, used to check if the work piece is secured in the chuck perfectly in line with the lathes rotation. He lined it up perfect with no adjustment at all first try. Bonkers.
More like horrifying. The "smaller" problem is they work with molten metal and other extremely dangerous material without any protection (like one of them lifts a glowing hot piece of metal over his sandals). In this enviroment, any accident would have horrific results. But the bigger problem is: the end product has no quality control. Suppose you buy such a brake, that maybe looks okay for the untrained eye, but then once when you try to stop, it explodes, because of faulty manufacturing, killing who knows how many people. For their god's sake, there are visible deep potmarks and blemishes from the imperfect casting in a component, that have to stop a multi-ton vehicle 100% percent of the time. Also, no balancing?! They also didn't use a single precision calibration tool (when he used a regular ruler, I bursted into laughter), they didn't check any tolerance limits, didn't do any testing, or even a thorough inspection of the end product. And people wonder, why has Pakistan one of the world's worst road traffic accidents records. The effort maybe commendable, but the end result is catastrophic; it is basicly a serial killer factory. If you want to see, how a real truck drum brake manufacturing facility shoud look like, watch this video: Accuride Corporation Drum Manufacturing Process kzhead.info/sun/ftaooZqjnJypm2g/bejne.html
First try? What about the edit just before he checks for runout?
@@Elfnethu Spot on. Runout indicator without dial gauge, eyeballing. Turning to machine the backside, he assumes it is parallel, but it is not. As soon as the part is tightened it moved and it is going to feel while braking.
@@Elfnethu I understand all the issues, but you are assuming a lot of stuff from one heavily edited video. Comparing to your linked video, we didn't see any precision calibration tools in that either, nobody measured the diameters etc. See where I'm going with this? We can assume it is all there, but wasn't shown. Thus we can't assume anything based on a video of something, though there are hints that not everything is to modern standards.
He lined it up as usual on a 4 jaw chuck: don't move the other two jaws, thus it repeats very accurate just as is when the parts you load into it are roughly the same. And we do see that he did realign the centricity of the part once, so not perfect. World never is.
I like the safety shoes 😃
First Class, in my opinion!!
You can build stuff this way only when labour costs is close to nothing
шг ни
@@user-yo7vd2cb2f playback l
@@user-yo7vd2cb2f poollol
Ребята спасибо за ваш труд, хорошо вас понимаю какого это быть литейшиком.
11:30 доменная печь это самое крутое из этого ролика
Но это не доменная печь.
Это пушка скажут в будущем, когда её найдут через 20 лет, и она стреляли ядрами
@@igorgor2837 Так вот зачем нужна была царь пушка...
כל הכבוד על המקצועיות והחריצות!!! ❤️👍🙏
Full respect for their craftmanship. The cameraman did a great job too. Just one question; where do they get their safety flip flops?
Really amazing salute to the dedication and craftsmanship of the workers. Developing nations is full of skillful workers but their corrupt regimes keeps them confined to their boundaries only.
Lloylll Ooo Lloo Olollllp
what hard, painful and dangerous work requiring strength and precision. The result: a nice job! well done, men!
Ludi svaka vam čast! Fascinantno je to da je sa jednostavnom tehnologijom moguće napraviti razne stvari. Livenje metala u kalupu je prastara tehnika. Ovi ljudi je odlično poznaju, kao i obradu metala. Pozdrav iz Srbije.
Адский труд просто, не каждый выдержит
Wao super amazing very talented and very informative video. Thanks you to sharing useful video because of your vlog tutorial I got some knowledge from you
Super and simply. Regards from Poland 👍
Fantastic, I enjoyed every minute of their work 👌🏽👌🏽👌🏽👌🏽
Awesome, thank you!
Молодцы казахи, могут когда хотят!
🤣🤣🤣🤣👍
Excellent work men
people are sometimes critical of this sort of video but to me it shows real people working hard with what is within reach to make a living, they are producing fully usable workable quality parts from not a lot, exactly as in the industrial revolution, the skills shown are superb the ingenuity is great this is progress to prosperity , yes they don't have the latest tools but it works, it feeds the children, my only comment on health and safety would be " trip hazard " a bit of concrete and a sweeping brush could save a few injuries when handling stuff like this but any heavy industry is the same, shipyards and factories are usually poor but eventually they will improve ,
Does everyone own a lathe there?
There is no wasted movement in this operation...they may be kind of primitive, but they are really good at what they do.
That is a cool sand casting process- very work intensive but gets the job done!!
That's the totally normal sand casting process, completly standard all over the world for small batch numbers, were mechanization or automation is not needed. Brake drums are certainly the wrong product for it, as they are needed in greater numbers, but the rest fine.
Perfect handmade work..
By seeing the hard work and successful results, I am getting to understand how the Afghans win over Russian and Americans. Hard work and sincere efforts always pays off.
Also defending your homeland is easier than invading someone else's
Makes my old job as a furnace operator of a coreless induction furnace at a steel foundry in the USA look so safe and easy.
yeah, I just can't imagine living in a country like India just don't get why there is such a big difference they should be able to grow and make products for export to make their country economically thriving? at least they have enough ppl maybe they should reinvent the condom
You mean you didn't rake slag from a furnace to splash on the ground wearing open toe sandals or pour molten iron from a crucible with no gloves or face shield? Sheesh!
@@dan-o9746 *open toe safety sandals The other dude is barefoot, guess that's the manager
It is wonderful to see how these men work in security. It can be seen very well that to handle aggressive and harmful powders they use the appropriate safety devices for the airways and suitable gloves. The material recovery department for the foundry is very safe, accident-proof footwear is their priority. The foundry department, on the other hand, is truly the flagship of this factory, here we can see when the incandecsente fluid comes out of the crucible and drips to the ground, the operator wears fireproof gloves, an anti-heat suit and exceptional safety shoes.The turning department uses the most modern technologies, a very modern and technological numerical control lathe is used.😭😭😭😭😭😭😭
Yes you are absolutely correct. But the poverty ridden poor third world countries suffer due to the hegimoney of west imperialism.
The hard work that everyone dreams of and few dare to have. Occupational risk insurer and medical insurance with discount on burn medications!
This may someday become the norm for all of us.
⁷y6
@@MohammedAslamtit-bitsoflife oh yes their whole nation suffers cause of others, not their own failed leadership, policies, backwards thinking, infighting, and theocracies.
My recommendation: The revenue of this u-tube video must go to provide saftey outfits for these great worker and for awareness campaign to encourage them to keep themselves as saftey as possible while at work. God bless them!
every single brake drum has its own chemical composition and physical properties - congrats
I'm sure their SMOG and OSHA certificates are up to date. 1920s technology still hard at work. But the finished product looks no different than something from a modern factory.
men wearing sandals around molten metal are not aware of OSHA 😂
A
Unintelligent incapable workers will weed themselves out quickly..... Then you are left with a competent effective workforce.
@@ashleysimmons4916 \ . .
Ñl)))))))))))))p ok
Тяжелый труд, но нужный, уважаю этих ребят 💪💪👍
Они прям очень... очень нуждаются в вашем уважении ))
Молодцы казахи, могут когда хотят!
@@serik_aga это украинцы.
Isso aí sai com qualidade boa. Tudo manualmente. Parabéns
Very informative Video
Металлургическое производство, а они в сандалиях, у токаря рубаха должна быть заправлена в штаны, не должно быть свисающих частей одежды- охрана труда!
Muchas felicidades desde argentina son las clases de personas que hace crecer a un país. Muy bueno lo que hacen.
Infelizmente vocês voltaram mau mais muito mau mesmo, agora vocês estão pagando caro por ter votado nesses comunistas.
I salute hard work of you people
The work lifts a lot, the enthusiasm of the workers can make ... success for "JK Technology"
Vous faite un super taf les gars force et courage à vous, qu' Allah vous protège.
Its been a pleasure to watch all of you work!! Take care gentlemen and God Bless!!
Beautiful craftsmanship
Awesome guys from an awesome country. I'm living around the corner, most of the tough guys here come from Pakistan.
Always pleasing to see the work being done by hand.
These guys really bust their backs in order to produce something useful. It shows what can be accomplished with low-tech and skilled workers determined to produce a product. :) Work safety is not a known word though. That oil-burner makes mine look like a toy. I won't be melting 20 Kg of cast iron though, so I get by with what I have.
safety... India does not know that word they fix an electric problem while the power is still on the lines...
если для вас это это квалифицированные рабочие, то очень печально🙁
@@Bahoos001 Ey, compared to the probably non-existing education they are skilled workers.
Very nice very Butyfull look like you Irfan from UAE Pakistan zindabad
Saludos, aquí en RD 🇩🇴, cuando alguien se desenvuelve en algo muy bien, decimos: a ese Fulano hay que sacarle su comida aparte, Felicidades y Gracias por compartir sus experiencias!!
Muito bom parabéns pelo trabalho 👍 👏 👍 👏
L lk m
Don't give up
one afternoon with really qualified production manager could save these guys thousands of manhours and possibly even save some toes. It kills me to see people working this hard to make a living when they really don't have to. Even with the same equipment and same personnel, this process can still be done so much easier. Happy to help, if asked.
Oh, really? they are ~5 guys doing 60hr weeks, so lets say the whole shop works ~15k hours a year. Where do you want to cut thousands of man hours? They could indeed need some better shoes and a few lifting devices, but the rest is pretty much standard. It is in general the wrong process for mass producing brake drums for a truck production plant, but not for small batch spare parts, there it is on point. They do live from the shops around them buying a limited number of spare parts. Mechanizing the forming process is not doing the trick, that's way to expensive for the very limited production numbers. then you need to build a factory and have a sales department selling bigger numbers regionally or nation wide, but then you also cannot do it in one afternoon so let's just modify their small number shop: Their labour is inexpensive. you need to be able to pay for a better and more efficient sand mixer and distribution system or a crusher for the scrap iron by the savings of labour costs and that will be hard. scrap crushing took a lot of men and time, there could be the biggest possible saving, ramping up productivity. And two special build, flat wheel barrow fitting under the sand mixer. Also they should clean the raw parts with an angle grinder before putting them on the lathe, as the sticking sand dulls the tools rapidly and the burrs take a lot of time to be machined away. they could also need a frequency converter at the lathe to be able to switch between different speeds to safe some time machining the drum hub. But all of that will not safe thousands of man hours.
I found the guys, who really need help! kzhead.info/sun/hcyifsyyiHpvdqM/bejne.html It really hurtsto watch it. it is the worst combination of first world industrialisation and third world ineffectiveness and noone seems to care!
Echt wonderbaarlijk wat jullie kunnen in Pakistan ....Ik heb er veel bewondering voor .
Gosto de ver vocês trabalharem, vocês são muito bons, parabéns ! Tenho vontade de ir aí ver de perto o trabalho de vocês.
Bah! Puro Artesanato 🙄
999999kkk,, kk., skkkk km 9
I really admire their skills considering the rather archaic methods of casting and the resulting quality of the cast. Pleasure to watch :)
Yeah... That led lightbulb hanging above the lathe, seems like the most modern piece of technology in their shop... 🤔
@@atenrok true and it is the best possible solution considering the risk of power outages, grid instability etc... you can run those off of a car battery for days.
@@jonasduell9953 why would you? The lathe won't run off the car battery, and there's only that much you can do with a hammer...
@@atenrok lmao you are so right :) *facepalm*
@@atenrok you can run a lathe off of any kind of engine .. before the electric grid was built factories would have a giant steam engine with shafts and belts distributing power to all the machine tools in the building
Amazing...Thanks very much guy's from🇺🇸
Great job excellent performance 👍
Nice work
💕
Dios bendiga a esos ejemplares obreros y que alguien se ocupe de darles mas protección física y yo lo vea en los próximos vídeos
im impressed with how fast these guys work
Hi survivor! (pandemic) I see you have new fun stuff. Sounds good too you've got the traction going Sounds good too that ending gives me an idea for my own video
Vcs são muito inteligentes parabéns pr vcs todos
Да.ностоящие мастера своего дела 👌🤝
Колеса с ограничением до 40 км/ч
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Excelente trabajo hacen estos hombres con tecnicas viejas pero efectivas.
Love watching these videos, reminds me why i mess up so much cause i don't follow the process haha
If they had a simple sand blasting setup that would make clean up so much faster and easied to get the hard sand off the inside instead of wire brush
Let's start with basic PPE personal protection equipment steel cap boots
@@jasonjamrs7413 ó8ooooipio8io8ooo8opp8piio88po8o888888888i88pp8o8p888ipio8p888oo8p8pp8ipp8op8iiopp
I'm calling OSHA 🥴🥃
We don't need ppe mg 89 year old ship fitting superintendent said all this safety crap slows us down and doesnt help make real men anymore.we didnt have ppe a d we are great and healthy whime coughing blood from asbestos and lead exppsure his whole life
Не нужно усложнять, всё гениальное просто . Для сравнения, сколько стоит пескоструй а сколько стоит щётка?
Hello there. Very nice craftsmanship. Can u make a more detailed video on that oil furnace. Would love to make one furnace like that.
Yes... Very soon, 🙂
Nasty stinken air polluter
Yes, low Sulphur oil.
@@dave_in_florida is that used/waste/old engine oil used ?
Looks like they are using a babbington burner or something similar running on used engine oil Good way of getting the heat off something worth virtually nothing, and a better way of recycling for the environment Might smoke a bit on startup, but the temperature to melt cast iron is twice that needed to destroy dioxin. It's a lot cleaner than you think
Hello, great job guys.
Most laborious task is they have to create moulds every time, can't they have graphite based ones created? Also they are too exposed too every part of process especially when smelting the iron. Great job, salutes to you.