How to Make Clupet Piston Rings at Peter's Railway

2023 ж. 3 Мау.
159 262 Рет қаралды

Christopher Vine’s series of 20 books tell the story of Peter and Grandpa building and operating a railway across their farm.
The Peter's Railway bookshop is here: petersrailway.com/shop/
Combining real engineering with adventures and true stories, these books feed inquisitive young minds!
In this video, Chris Vine explains and demonstrates the secret of how to machine Clupet Piston Rings. These are designed specially to minimise leakage, but are notoriously tricky to make.

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  • Machining since 1971, manual then cnc. This here is what made me fall in love with the trade! Nicely done!

    @rcdogmanduh4440@rcdogmanduh444011 ай бұрын
    • Thanks 👍

      @PetersRailway@PetersRailway11 ай бұрын
    • CNC = can't nothing cerebral 🤣

      @GpunktHartman@GpunktHartman11 ай бұрын
  • It blows my mind to think that someone was able to imagine this, then design it and make it. We don't give engineers and machinists the credit they deserve. Well done sir!

    @ponkkaa@ponkkaa11 ай бұрын
    • It would be interesting to know more about the history of the inventing of these little gadgets.... Chris.

      @PetersRailway@PetersRailway11 ай бұрын
    • Read Tolkien: "Lord of Rings"! 😂 ...

      @GpunktHartman@GpunktHartman11 ай бұрын
    • Indeed!

      @cristianpopescu78@cristianpopescu7811 ай бұрын
    • Amazing how far a little lateral thinking can get you. Likely was thinking of how to solve the issue of compression loss due to the traditional gap, how to make a more conformal ring that constricts rather than pinches (making it less prone to snapping and making it wear more evenly), or both. But for all know, may have just looked at a spring, wondered "what if," then gave it a go. Makes me wish we were still in the days of testing ideas rather than projecting a few high IQ calculations then concluding too inefficient, expensive, or some other reason that earns engineers disregard.

      @custos3249@custos324911 ай бұрын
    • ​@@PetersRailway The entire thing is pointless, it can be done way easier: Put 2 regular gap rings in the same groove on the piston, the gaps must be placed opposite to one another. The rings' gaps are increased to allow for a positioning rivet or pin to fit in it with tiny clearance. The positioning pins are installed in the piston's body. This way any gas that enters the gap of the first ring is stopped by the second. Does this exist or I invented it?

      @misterstrongerman@misterstrongerman11 ай бұрын
  • A daunting job broken down and explained in a way that de-dauntified it. Thank you.

    @cncshrops@cncshrops11 ай бұрын
    • De-dauntified is a new word to me! A bit like mantling something when you put it back together.... Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • As a mechanical minded person with a machining background, I paused the video at the start to try to work out how to machine a ring like this but I was unable to work out all the details. I didn't think of turning the ring inside out and stress relieving it. Brilliant, thanks for teaching me this Chris. I don't need a steam ring but I might make one for the fun of it.😄

    @ricknijenhuis9705@ricknijenhuis970511 ай бұрын
    • Glad you enjoyed seeing them being made. In fact, I had bought the original set for the locomotive, and asked the man who made them how he did it. From his explanation, I couldn't understand it at all! Finally, I found a video which gave the hint of flipping and stress relieving. Then when I wanted some more, it seemed like a fun project/brain-teaser! Thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • If I hadn't seen you turn that ring inside out the way you did, I would swear you were lying about it! Incredible!

    @waynec369@waynec36911 ай бұрын
    • Yes, it really is a bit of magic. I never could work out how they got rid of the gap when machined!! Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • Ha! Love the Super 7! The most versatile small lathes ever. The heyday of British design and engineering.

    @steveb1739@steveb173911 ай бұрын
    • Thanks! Yes, the Super 7 is a wonderful machine. They last for years, especially as you can still buy any spares!! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • That ring is a masterpiece. I've always used the Trimble method for my engine's rings. This ring makes the Trimble way look like a trivial thing.

    @diegovianavillegas3297@diegovianavillegas329711 ай бұрын
    • Very cool!

      @PetersRailway@PetersRailway11 ай бұрын
  • Thank you for bringing this to us. As an old steamboat builder, I very much enjoyed learning about this process.

    @WithoutCertainty@WithoutCertainty11 ай бұрын
    • Apart from railway steam locomotives, I just love old steam boats. One day!!.... Thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • A nice little gem suggested by the algorithm! 😊

    @MsN-ol5kt@MsN-ol5kt11 ай бұрын
    • Glad you think so! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • I've made many rings for both steam, petrol and diesel engines over the years from the 50cc up to emergency hand forged 980mm dia with many from the 200mm to 600mm as I was a fitter & turner in a marine work shop and a ex marine engineer. But I have never made any of these and I was totally cringing as well as being initially confused as to turning them inside out, waiting for the snap. Thank you for this post I really enjoyed it and going to try one on my next little model engine for both the piston and shuttle. Thank you

    @tfsupp@tfsupp11 ай бұрын
    • What an interesting job that must have been! I am glad it was a bit cringing, watching and waiting for it to snap. You should try it in real life!!! Thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Great work, great explanation -- and Peter narrates it like an episode of Play School for mechanic-heads! I dips me lid.

    @mikef.1000@mikef.100011 ай бұрын
    • Thanks for the fun comment. My day job is writing the Peter's Railway series of children's books which explain engineering properly - I hope. The objective is to explain without dumbing down!! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Fascinating. Always interesting to see how something "impossible" is done.

    @bobw222@bobw22211 ай бұрын
    • The Navy used to have a saying: The difficult takes a little while. The impossible takes a bit longer! Thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • What a craftsman, lovely to watch. Thank you.

    @dorringtonw@dorringtonw11 ай бұрын
    • Glad you enjoyed it

      @PetersRailway@PetersRailway11 ай бұрын
  • Ingenious! Excellent explanation of the process and the underlying idea. A pleasure to watch.

    @HaraldFinster@HaraldFinster11 ай бұрын
    • Glad you enjoyed it!

      @PetersRailway@PetersRailway11 ай бұрын
  • Excellent vid! The thought process, ingenuity, craftsmanship and patience that went into this is astounding. Thank you for posting.

    @savage22bolt32@savage22bolt3211 ай бұрын
    • Very welcome!

      @PetersRailway@PetersRailway11 ай бұрын
  • This has to be the most significant step forward in ring design and manufacturing for a very long time! Well done Sir 👍

    @robervine7721@robervine772111 ай бұрын
    • Thanks for the good comment. However, these rings have been around for donkey's years. (ears?) They are not really needed in modern car engines because the simple type work so well and last for so long!! Thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • I have absolutely no use for a Clupet Piston Ring - but it was very interesting to see the engineering problem and it's solution. You never know when something like that might come come in handy. 🤣

    @qwadratix@qwadratix11 ай бұрын
    • Thanks for watching, you never know when you will have an engine with a worn cylinder and some special clupet piston rings will give it a new lease of life!!! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Nicely done! I've never seen that type of ring before. I am now further educated. Great video!

    @blk77sunshn@blk77sunshn11 ай бұрын
    • Glad you enjoyed it

      @PetersRailway@PetersRailway11 ай бұрын
  • That was very interesting. I'm a retired motorcycle mechanic and I still work on our own cars, but I have never seen a piston ring like that. It was certainly tricky to make, but you are well set up with your equipment, so you made it look easy.

    @BrucePierson@BrucePierson11 ай бұрын
    • Glad you enjoyed it, and you are right, they are certainly tricky to make!! In truth, I am not sure how much better they are than ordinary rings, especially if you put two ordinary rings in one groove, with the gaps on opposite sides. Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • priceless course, please more of that

    @DIYadvantages@DIYadvantages11 ай бұрын
    • Thank you for watching. I will try to create more workshop videos, however most of my work is in support of the children's books which I write to keep children interested in trains and engineering etc. Thanks for watching! Chris. PS. If you would like to know about the books, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • Thanks for that Peter! Never heard of a "clupit" ring. As you are going through the process I was asking myself "how would I do the next bit?" My ideas being a lot more complicated than yours! I work on model aero engines and the smaller sizes do not use piston rings but lap the piston and bore so the piston seals on the castor oil film only. However with careful lapping it is quite possible to get the engine to hold compression forever when it is hot. Lapping to less than a micron. Just a suggestion for squaring up the part in the fixture in the chuck for facing and that is to bring up the tailstock with drill chuck fitted, partially tighten the three jaw chuck then press the part into the chuck a little using the tail stock. If the part is of small dia. and would disappear into the tailstock's hole, hold a bit of ground flat stock over the tail stock's end face whilst using the tailstock's wheel to push the part into the chuck. When done, fully tighten the three jaw chuck.

    @aeroearth@aeroearth11 ай бұрын
    • Yes, the model aero engine fit of piston in cylinder is a miracle! Thanks for the tip about holding thin things in the chuck and getting them square: In fact I use this trick quite often, but have never used a piece of gauge plate as the pusher for smaller parts. Cunning plan!! Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • Fascinating and unique information there. Thanks for sharing this.

    @billshiff2060@billshiff206011 ай бұрын
    • Glad you enjoyed it, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • I'm an Seal design engineer who does a lot of PTFE or other plastics. It's great to see how seals were manufactured before the rise of plastics. I think the method of energization is especially unique!

    @Jacob-zo5fv@Jacob-zo5fv11 ай бұрын
    • That is an interesting job, modern materials are so efficient, but often they depend on a perfect mating surface, or in this case cylinder bore. The funny thing is that cast iron is such an amazing material in terms of a bearing surface, it seems to retain oil and the graphite nodules embedded in the iron also lubricate. The miracle is that a piston ring survives even a few minutes in a modern IC engine, let alone for 500,000 miles!! Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • Mind Blown ! I hope there are young people learning these skills before the old guys depart.

    @turbofan67@turbofan6711 ай бұрын
    • That is the point of my children's book series, Peter's Railway. They combine engineering with adventures etc, to get or keep youngsters interested in all this fascinating stuff!! Thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • chris, totally incredible and a great lesson in engineering ,should be taught in the national curriculum

    @johnkerr2043@johnkerr20433 ай бұрын
    • Thanks for your lovely comment, John. There should be so much practical stuff in the curriculum, but I think that clupet piston rings might be pushing it a bit. Now, Pistons and cylinders - that would be a good start!! Thanks for watching! Best wishes, Chris. PS. If you would like to know about the books I write to teach children (age 3 to 90!) about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway3 ай бұрын
  • Superb, you are also a natural narrator, you have a great voice.

    @willo996@willo99611 ай бұрын
    • Thanks for the lovely comment, much appreciated!! Now I will have to try to make some more videos, either workshop based or on the little railway. Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • What a great presentation and well done on a tricky bit of manufacturing!

    @peterlastrucci324@peterlastrucci32411 ай бұрын
    • Thank you kindly! Chris

      @PetersRailway@PetersRailway11 ай бұрын
  • That thing is insane! What factory manager, ever, decided he wanted to use those things?

    @evancourtney7746@evancourtney77467 ай бұрын
    • Very true!! I think they were mainly used in the old days to continue to use an engine with worn bores. With modern designs there is no need for them! Thanks for watching! Best wishes, Chris. PS. If you would like to know about the books I write to teach children (age 3 to 90!) about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway7 ай бұрын
  • I've heard about these types of piston ring but never knew how they were made. What an excellent video.

    @TK42138@TK4213811 ай бұрын
    • Glad you liked it. Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • That is a labor of love.

    @justtim9767@justtim97676 ай бұрын
    • It certainly is, but I enjoy every minute of being out on the railway. Thanks for the comment, and Thanks for watching! Best wishes, Chris. PS. If you would like to know about the books I write to teach children (age 3 to 90!) about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway6 ай бұрын
  • Engineering at advanced level a true specialist.

    @frundlemud@frundlemud11 ай бұрын
    • Thank you for watching! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Damn it just pulled me in. Needed to watch it. Thank you for this greay video.

    @enesfazlic6017@enesfazlic601711 ай бұрын
    • Glad you enjoyed it, thanks for watching! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • whoever was the first person to figure this process out was a genius

    @94NeoM@94NeoM10 ай бұрын
    • Certainly was! Thanks for watching, Chris 🚂🚂

      @PetersRailway@PetersRailway10 ай бұрын
  • Thats incredible I wouldn't have believed it possible if I hadn't seen it done, Im still trying to get my head around what happened when you turned it inside out. Im amazed you could machine it using only the tension to hold it, I felt sure the end would grab the cutter and fling the thing out. Brilliant video thank you

    @campbellmorrison8540@campbellmorrison854011 ай бұрын
    • Thank you the kind comments. Yes, it is surprising how much things like that can grip - it is important that the machining forces wind the springy component onto or into the "chuck". Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • Discovering this channel is like finding diamond for me! I'm amazed, amused and stunned! Thanks for sharing!

    @Rienck@Rienck10 ай бұрын
    • Thank you!! I will now have to make some more videos for you... Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway10 ай бұрын
  • A day without learning is a day wasted. I learnt something new today. 😊

    @nlo114@nlo11411 ай бұрын
    • That's great, and thanks for watching!! Chris

      @PetersRailway@PetersRailway11 ай бұрын
  • As a retired Machinist that thought he'd seen it all, I Actually Learned 3 or 4 New Tricks, (or New to Me Anyway). Liked and Subscribed.

    @oldSawyer@oldSawyer11 ай бұрын
    • Thank you for watching and also for your kind words. I guess there is nothing new under the sun!! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • I am so impressed the amount of work your doing by hand, unaided by jigs, or work holding.

    @TheTsunamijuan@TheTsunamijuan11 ай бұрын
    • When I was an apprentice, many years ago, I was told that the most difficult tool to learn to use was a file! Sort of a clever thing to say, but there is quite a bit of truth in it. Thanks for watching! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • I think I do some pretty tricky stuff in my shed but Men like this on YT constantly remind me of how much I don't know. That was absolutely fascinating. Great to watch.

    @toast47624@toast4762411 ай бұрын
    • I am glad you have a shed too. They are the source of a happy life!! Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • "Now just 7 more to make". I've skimmed through the comments and can't see anyone else asking, how long did it take to make 1?

    @nialstewart8263@nialstewart82637 ай бұрын
    • Thanks for a great question! It took quite a few hours to get set up for the first one. Jigs and little holding fixtures etc. after that it was probably around an hour each. It would have taken months to get them made commercially… thanks for watching!

      @PetersRailway@PetersRailway7 ай бұрын
  • The KZhead algorithm served this up to me and I'm so glad it did.

    @JohnComeOnMan@JohnComeOnMan10 ай бұрын
    • The YT Algorithm is a mysterious thing! Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway10 ай бұрын
  • Lovely stuff, Chris. I did an engineering apprenticeship from school and spent 19 years as a scientific instrument maker, making all manner of things using a wide variety of (non-CNC) workshop equipment (Jack of all trades!) - from design inception to testing and refinement and everything in between. Watching this video has really stirred up some feelings: for the last 19 years I've been doing a (largely) non-workshop job managing a lab (still technical but not so hands on), as it was the only way to 'progress my career' (i.e. earn more money), and yearn for the simpler days of using real skills to actually make something useful (and not manage people, which I now realise I am not suited to). I'm now 54 and this video is inspiring, helping me realise what makes me happy in work, maybe a change of job is to be considered. Anyone need an small batch, slow but very accurate, machinist?!?

    @A9106@A91066 ай бұрын
    • Gosh, I don't think I intended the video to have such life-changing consequences!!! Seriously, I think you should consider setting up a workshop, if you don't have one already, and then get back into making things for your own, and maybe others', pleasure. I hope the current job does bring satisfaction, but I do agree that making things is more interesting than bit of paper! All best wishes, Chris. PS, an old friend of the family, long passed, used to be quite senior at AVO, many years ago.

      @PetersRailway@PetersRailway6 ай бұрын
    • @@PetersRailway Not quite changed my life yet, but just made me think on it a bit!

      @A9106@A91066 ай бұрын
    • Thinking is always dangerous - especially at work!! Chris.

      @PetersRailway@PetersRailway6 ай бұрын
    • Indeed - I shall endeavour to avoid it.@@PetersRailway

      @A9106@A91066 ай бұрын
  • Its like a fancy keyring !! 😏 😎👍☘️🍺

    @peterfitzpatrick7032@peterfitzpatrick703211 ай бұрын
    • Pretty much. They can squeeze a key ring into shape, but these are made of cast iron so much too brittle. All good fun and thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • Id never heard of Clupet rings until this video. Interesting.

    @ColinWatters@ColinWatters11 ай бұрын
    • Yes, they are a lost art - almost! Thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Outstanding job. Very impressive process. Certainly a piece of Art. As a builder of engines, I have never made anything like this. Thank you for sharing the process. Just found your channel. Just subscribed to your channel. Take care, Ed.

    @edsmachine93@edsmachine9311 ай бұрын
    • Neither had I!! I realised that I needed new rings and that it was going to take longer to order them (long delivery as they are more or less hand made) than to make them. Thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • very impressive work, never seen that before

    @tomgiorgini9154@tomgiorgini915411 ай бұрын
    • Thank you! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • What to say! Jaw droppingly amazing! Just a shame very few future engineering apprentices, will ever achieve such skill, precision. Amazing. Keep up the good work👍👍👍👍👍👍

    @19TAHITI70@19TAHITI7011 ай бұрын
    • Thank you! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • I absolutely love mass production and machines capable of producing thousands of parts per minute, BUT, nothing will ever be more impressive or astounding than hand crafted parts like this. Fantastic work!

    @mrscrewu1199@mrscrewu119910 ай бұрын
    • I too love mass production machines. However, in the home workshop, hand skills usually can achieve what is needed for one or a few items. Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway10 ай бұрын
  • wow! amazing work! thanks for the video Rich

    @richb419@richb41911 ай бұрын
    • Glad you liked it! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • That was absolutely fascinating, thanks

    @WobblycogsUk@WobblycogsUk11 ай бұрын
    • Glad you enjoyed it! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Now that was interesting! Well done!

    @MuellerNick@MuellerNick11 ай бұрын
    • Thank you! Cheers!

      @PetersRailway@PetersRailway11 ай бұрын
  • Thanks a lot! You've made a masterpiece! Even if the technology was invented 200 years ago, you resurrected it! And taught me.

    @user-xe8oi5oq6c@user-xe8oi5oq6c11 ай бұрын
    • I am not sure when they were invented! but thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Very well explained and fascinating. Thank you.

    @stevenaegele5228@stevenaegele52284 ай бұрын
    • Glad you liked it! I am in the process of overhauling the small tank engine (you can see that in the how to build a railway), I am making some videos as I go along. Thanks for watching! Best wishes, Chris. PS. If you would like to know about the books I write to teach children (age 3 to 90!) about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway4 ай бұрын
  • Aerospace lathe guy in the US here. Couple of really useful techniques I've never seen before in this video. Thanks for showing your process. I hope these skills survive us.

    @gekigasky@gekigasky10 ай бұрын
    • Thanks for watching and for the great comment! Chris.

      @PetersRailway@PetersRailway10 ай бұрын
  • Nothing better than watching a true craftsman at work, as shown here. Quality.

    @trevorpom@trevorpom11 ай бұрын
    • Thanks for the lovely comment, it is much appreciated. Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • That is very cool! Nice video.

    @JohnSL@JohnSL11 ай бұрын
    • Thank you very much!

      @PetersRailway@PetersRailway11 ай бұрын
  • Absolutely amassing machining on such a small delicate part!

    @bonzai2380@bonzai238011 ай бұрын
    • Many thanks! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Hi Pete, I'm new to your post but glad you have come up! I've often wondered how to make Cluppet rings, now I know. Thanks for sharing 😊

    @peterpocock9062@peterpocock906211 ай бұрын
    • Glad it was helpful! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • I particularly enjoy the easy going mild tone of the narration, I suspect you are one of those craftsman's that even when faced with failure (like a ring snapping at the last stage of fabrication (cause it's no fun when it snaps at te start)) just shrugs it off and starts over

    @sergegostoli9524@sergegostoli952411 ай бұрын
    • Thank you for the good comment about the narration! In fact, I (and almost all engineers or people who work with their hands) do have some pretty choice language when things go wrong! There is a reason for this: If you hit your thumb with a hammer, "Oh dear, I appear to have hit my thumb..." doesn't really do the trick. Things happen very quickly. On the other hand, a poet who has just written a bad poem will probably not swear after he has read it for the first time - he knew it was bad over a long period. With engineers, it all goes wrong in a split second!! Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • Great video Chris, I think you have discovered a new format if the number of views are anything to go by. I for one would value other workshop technique videos if you want to make them. Keep up the great work.

    @belair_boy6035@belair_boy603511 ай бұрын
    • I have made quite a few videos about the books and little railway. This, somewhat esoteric, subject has been the most popular by far!! Thanks Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Absolutely beautiful end result. I'm tempted to make one of these just to put in a glass cylinder and stare at. Interestingly, how you tension the ring and close the gap is much like how coiled electrical cords are made- heat treated on a mandrel, then flipped over to tighten the coils.

    @Kevin75668@Kevin7566811 ай бұрын
    • I never knew that was how they made electric cords. Every day is a learning day!! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Seriously impressed. Thank you for showing us the process.

    @mrmyorky5634@mrmyorky563410 ай бұрын
    • Thank you! Glad you enjoyed it, Chris

      @PetersRailway@PetersRailway10 ай бұрын
  • You have no problem expressing your self. Nice work!

    @yousiftareq8694@yousiftareq869411 ай бұрын
    • I appreciate that! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Machinists with this type of skillset don't get paid nearly enough and are taken for granted. You have machinists that only want to know barely enough to do basic operations. Then there are machinists like you who know how to overcome any obstacle to make the impossible. I'm subscribed!

    @robertwest3093@robertwest309310 ай бұрын
    • Thank you for grand comments. I will have to make some more videos! Chris.

      @PetersRailway@PetersRailway10 ай бұрын
  • Oh, I will be using every bit of you knowledge sir! Thank for sharing!

    @jdsstegman@jdsstegman11 ай бұрын
    • And thank you for watching! I’m glad it is useful, Chris

      @PetersRailway@PetersRailway11 ай бұрын
  • Great craftsmanship!!!!

    @crumantapete8156@crumantapete815611 ай бұрын
    • Thank you! Chris

      @PetersRailway@PetersRailway11 ай бұрын
  • Terrific job. If one were to charge all one's time making this special part plus materials plus the prodigoius intellectual capital involved it follows they would be expensive parts, and so they should be. Well done Sir and thank you for sharing.

    @nkelly.9@nkelly.911 ай бұрын
    • Luckily for me it's a hobby. The Peter's Railway children's book about trains and engineering are the day job. However they do get a bit tangled up sometimes!! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
    • @@PetersRailway I had seen these rings but was not aware of how they were made. (Didn't know what they were called either) And the rings are just one small component of a complicated machine made up of hundreds, if not thousands, of equally intricate components. You obviously are very skilled . I suspect that you very much enjoy what you do, something that that most human beings never experience their entire lives. Once again thank you for freely sharing this content and your intellectual capital.

      @nkelly.9@nkelly.911 ай бұрын
  • That was so satisfying. Amazing work

    @dr650dualsport@dr650dualsport11 ай бұрын
    • Thank you, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • The bit many people would not consider is how long this all actually took. With shop rate of say $100.00 per hour the ring is possibly about $400.00 - $600.00.

    @toast47624@toast4762411 ай бұрын
    • You are right!! If this wasn't a hobby, they would have been very expensive. However, I enjoy challenges like this, so it is all part of the fun. Thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
    • @@PetersRailway 2 years ago I dived in to CNC mill. It never ceases to amaze me how long it takes to make things. To design it, Program it and then machine it. I can head out to the shed in the mid morning then came back out for lunch and its pitch black, more like dinner time. I swear its like a time machine in there. I have become obsessed with it. I drive diggers all day and right about now I could sell up all my equipment and start a new career. I have actually stated talking to a local CNC shop about doing exactly that.

      @toast47624@toast4762411 ай бұрын
  • Fascinating work. I admire your patience. Bravo.

    @davidhamer8333@davidhamer833311 ай бұрын
    • Thank you! Cheers!

      @PetersRailway@PetersRailway11 ай бұрын
  • Love your work. I learned so many tricks regarding how to hold stuff while you machine it from this video. Good stuff.

    @christhamilton42@christhamilton4211 ай бұрын
    • Thank you. Yes, the little chuck idea is cunning, but not mine. The direction of the "helix" makes the ring grip or slip... Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • What a genuinely lovely bit of work - subscribed

    @hermand@hermand11 ай бұрын
    • Thank you! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Way to go! Thanks for the pleasure of watching a very skilled machinist!

    @MrCloisonne@MrCloisonne11 ай бұрын
    • Thank you very much! Chris

      @PetersRailway@PetersRailway11 ай бұрын
  • Just waauuw, I saw this design quite som years ago with a friend who made them for his living. He didn't say how they were made but they were gas tight or steam tight. And al the time I wonderd how he did it. Thanks for the really good and patien video. 💟❤️💖

    @EdmondHaarman@EdmondHaarman8 ай бұрын
    • Hi Edmond, Thanks for the great comment and also for watching!! Chris.

      @PetersRailway@PetersRailway8 ай бұрын
  • One of the best videos on KZhead

    @223mike@223mike4 ай бұрын
    • Thank you for you support, now I will have to make some more films!!… Chris

      @PetersRailway@PetersRailway4 ай бұрын
  • Excellent film work, editting and commentary. I was on the edge of my seat the whole video. Good show Sir.

    @doodlegassum6959@doodlegassum695911 ай бұрын
    • I was on the edge of my seat every time I had to flip the rings!! Thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Lovely video Chris! Nice job on that ring. 👍

    @xylicable@xylicable11 ай бұрын
    • Thanks for the lovely comment, it is much appreciated!! Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • Fascinating, and such clever engineering that people did! Well told and shown, thank you!

    @mumblbeebee6546@mumblbeebee654611 ай бұрын
    • The clever bit was the person who invented it years ago!! Thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
    • @@PetersRailway That’s what I tried to express but I was a bit tired :)

      @mumblbeebee6546@mumblbeebee654611 ай бұрын
  • Absolutely fascinating bit of technology, nicely done

    @somerandomguy3868@somerandomguy386811 ай бұрын
    • There is so much old technology that was really clever in its day. Nowadays, with modern design, metals and oils, they are not really needed in car engines. Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • Now that was impressive, making your own piston rings. So I'm sure you bored the cylinder's and machined new pistons too. I'm now a subscriber to your channel. 👍

    @jimgiordano8218@jimgiordano82186 ай бұрын
    • Yes, it was quite a project in its own right. The piston valves (sorts of pistons) needed remaking too. Thanks for watching and subscribing, now I will have to make some more videos! Best wishes, Chris. PS. If you would like to know about the books I write to teach children (age 3 to 90!) about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway6 ай бұрын
  • Okay, now that was awesome! I'm so glad I came across this channel. 👏

    @thisolesignguy2733@thisolesignguy273311 ай бұрын
    • Glad you enjoy it! Most of my videos are complementary to the children's books which I write. However, this video has been so popular that I will have to make some more "machining" ones... Thanks for watching, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Fantastic! I was intruded how you made the rings and impressed how it all came together in the end. Well done!

    @ggworks2@ggworks210 ай бұрын
    • Thank you very much! Sometimes in the middle of making the rings, they looked a bit rough, but it was good to find that, when finished, they looked (and worked) correctly... Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway10 ай бұрын
  • Thanks for showing that great amount of craftsmanship ! Greetings from Germany

    @cryon7260@cryon726010 ай бұрын
    • Thank you too! and greetings from UK, Chris.

      @PetersRailway@PetersRailway10 ай бұрын
  • quite impressive. The whole flip it inside out bit and then back round was really something to behold. Nice work.

    @curtisroberts9137@curtisroberts913711 ай бұрын
    • Glad you liked it!! How they made them puzzled me for years until I saw this vital bit in another video. Thanks for watching! Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • They are designed to accommodate a very worn bore. They offer no advantage in a fresh bore. Of much greater importance is the sidewall pressure: most rings being too stiff or thick radially. See Tubal Cain - the Model Engineers Handbook. The formula is quite complex to resolve as given, but a quick search will find the formula set out for the correct thickness. See chapter 11 3rd Edition. Much easier to ream out the bore (or hone out) to straight and use a pair of conventional rings with the slots opposite each other, and use TC calculation for the installed gap. Having said that - lovely work.

    @meyrickgriffith-jones3908@meyrickgriffith-jones390811 ай бұрын
    • Thanks for watching. In this case, the bore was fresh but had a little porosity in the casting. Chris.

      @PetersRailway@PetersRailway11 ай бұрын
    • @@PetersRailway In which case Clupets are of no great assistance. People think that because standard rings have a tiny installed gap that there is a problem of seepage there. In fact the vast majority of seepage takes place (and has to take place to get the ring to work) around the gap in the ring groove. So Clupet or standard ring, that annular gap is vast compared to the installed gap. This is why wall pressure is so important - because at the low pressures of steam, the ring has to flex to press against the bore wall and seal. Far more important than a tiny installed gap of around .001". For a ring to work, HP steam has to get behind it on admission, and then be squirted out on exhaust, by the contracting ring on exhaust as the pressure drops, ready for a new charge, pressing the ring agin the bore. So the ring is flexing, admitting steam into the annular groove, and exhausting it on every stroke. So you can see why a porous bore is not going to make the slightest difference as far as ring design goes. And that is why one never makes the groove a tight fit on the rings.: and in terms of area, the installed gap in a standard ring is of no significance, compared with the annular gap around either design of ring. The devotees of Clupets always overlook, both how a ring works, and the presence of that loose fit of any ring in its retaining groove. To argue that Clupets have no gap is mistaken.

      @meyrickgriffith-jones3908@meyrickgriffith-jones390811 ай бұрын
    • @@meyrickgriffith-jones3908 I'm not really a devotee of clupets, but have found that they work well in the valves of this engine. Because they are on the piston valve heads, and not on the pistons themselves, the pressure from the high pressure steam between the valve heads is fairly constant, so not the same as on a normal piston. Whatever the theory, the old valves were leaking because the bores of the valve liners were worn/damaged/porous. The remedy was to ream them back to goodish condition but I could not go so far as a next standard size up. Result: Make my own rings. Second result is that they work and are pretty steam-tight. Thanks for your interest! All best, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Pretty good work. Thank you for sharing it with us. It's always interesting to see how some things were done in past (sometimes it's even useful now).

    @teolynx3805@teolynx380511 ай бұрын
    • Glad you enjoyed it! Chris

      @PetersRailway@PetersRailway11 ай бұрын
  • Great Job. Congrats!!!!

    @juancarruyotrainer5128@juancarruyotrainer5128Ай бұрын
    • Thank you, and glad you enjoyed it! Thanks for watching! Best wishes, Chris. PS. If you would like to know about the books I write to teach children (age 3 to 90!) about railways, science and engineering, there’s lots of info here: petersrailway.com/ and we ship overseas.

      @PetersRailway@PetersRailwayАй бұрын
  • That was truly amazing. Great suspense when trying to turn that inside out , and then back. . I know how easy that could just snap.

    @immrnoidall@immrnoidall10 ай бұрын
    • Glad you enjoyed it, and the suspense was even greater while making them!! Chris.

      @PetersRailway@PetersRailway10 ай бұрын
  • Outstanding I had often wondered how these were made Thank you

    @BerlietGBC@BerlietGBC11 ай бұрын
    • Thank you! Cheers!

      @PetersRailway@PetersRailway11 ай бұрын
  • what a brilliant job! incredible amount of skilled work is needed for such a part

    @dnepr3688@dnepr368810 ай бұрын
    • Thank you for the comment! Yes, it was a lot of work, but the interest and challenge is all part of the hobby of model engineering. Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway10 ай бұрын
  • Absolutley fabulous to watch, what a feat twisting that brittle split ring of cast iron inside out was! Most certainly my kind of channel, subscribed now and forever!

    @appatula@appatula11 ай бұрын
    • Thank you very much for your lovely comment! It was a nerve wracking moment... All best Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • This video ticks all my boxes. I think you've got some serious entertainment potential for us hobby machinists.

    @Zt3v3@Zt3v311 ай бұрын
    • Thanks, Steve. I will have to make some more, but most of them are based around the railway, more than the machine shop. However, I hope you will like the next few videos: Raising steam in the loco and extending the railway. All best, Chris.

      @PetersRailway@PetersRailway11 ай бұрын
  • Happened on this by chance and I’m hooked so much patience and skill absolutely brilliant

    @moootaable@moootaable11 ай бұрын
    • Thank you for watching. Patience is a large part of this hobby!! Chris

      @PetersRailway@PetersRailway11 ай бұрын
  • Excellent work

    @bluefishactcl1464@bluefishactcl146411 ай бұрын
    • I'm glad you like it. It certainly took some time to achieve. Thanks for watching! Chris. PS. If you would like to know about the books I write to teach children about railways, science and engineering, there’s lots of info here: petersrailway.com/

      @PetersRailway@PetersRailway11 ай бұрын
  • Very interesting video, thank you Peter.

    @koolaidblack7697@koolaidblack769711 ай бұрын
    • Glad you enjoyed it

      @PetersRailway@PetersRailway11 ай бұрын
  • Loved this,very much, wonder when this was first thought of.

    @lesliedobbin2694@lesliedobbin269411 ай бұрын
    • Long before I found out how to do it! Thanks for watching, Chris

      @PetersRailway@PetersRailway11 ай бұрын
  • Excellent job Sir

    @jamesbrussels5776@jamesbrussels577610 ай бұрын
    • Many thanks and thanks for watching!! Chris.

      @PetersRailway@PetersRailway10 ай бұрын
  • A new learning. Kudos.

    @sundarAKintelart@sundarAKintelart11 ай бұрын
    • Thanks for watching!

      @PetersRailway@PetersRailway11 ай бұрын
  • I have been making stuff for sixty years, its not often I get to see something new. Thanks mate this is cool. I have made piston rings before and use the heat to get the size and shape desired but you had detail that I have not seen or done before. Thanks, you made my day. Nice work too by the way.

    @FarmerKen355@FarmerKen35511 ай бұрын
    • Thank you, I hope it was useful??!! Chris

      @PetersRailway@PetersRailway11 ай бұрын
  • brilliant machining tecniques.👍

    @gazza116@gazza11610 ай бұрын
    • Thank you!! Chris.

      @PetersRailway@PetersRailway10 ай бұрын
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