For this project, we build up the Go Kart Alley Off Road Vintage Go Kart. The Off Road Vintage Go Kart Kit comes with a rendition of the Manco American Express Go-Kart, all the parts and hardware to turn this frame into a roller. No welding required; all bolt on items. Add a Tillotson 212E Engine to turn your project into a runner.
All-Inclusive Extreme Go-Kart Kit - bit.ly/vintagekart
[Your eyes aren't going bad. Video was shot with the wrong Auto-Focus setting.]
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0:00 Set Up
1:37 Live Axle
5:20 Springer Spindles
7:07 Tie Rods
8:42 Front Wheels
10:20 Pedals
12:50 Cables
15:04 Steering Wheel
16:15 Brakes
18:39 Seat
19:26 TAV/Engine
22:30 Chain
26:05 Driver Pulley/Belt
27:19 TAV Cover
27:36 Throttle Cable
The Extreme Vintage Go-Kart Kit comes with the following:
XL Go-Kart Frame (welded)
Tillotson 212E Engine
30 Series TAV Kit
40" Axle
2- Spring Sets (Cups, Bolts, Springs)
2- Manco Spindles 10548/10549
2- 3/8 Tie Rods 11"
2- 3/8 Tie Rod Ends
Mechanic Brake Caliper
6" Brake Disc
HD Brake Cable
HD Pedal Kit (Pedals, Springs, Hardware, Weldment)
Throttle Cable 8252
Steering Wheel & Cap
Manco Single Seat
Kill Switch 4419
4- 1/4" Keys
4- 1" Lock Collars
4- 2 Hole Flangettes
2- 1" Bearings
60 Tooth #420 Live Axle Sprocket
3' of #420 Chain with Master Link
Complete Hardware Pack for the go-kart kit
2- 18x950-8 Cleat Tires
2- 8" Live Axle Wheels 3552
2- 145x70-6 Knobby Tires
2- 6" Floaters Wheels
4- 5090 Bearings
Copy of the Go-Kart Alley Book
Some assembly is required.
Overall Length of the Go-Kart - 68"
Length from Back Seat to Pedals - 40"
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Please watch: "How To Make Your Coleman CT100U Minibike Faster!"
• How To Make Your Colem...
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Hope you guys enjoy the kit as much as we do!
wow
Dengan bahan dan peralatan yang lengkap, sangat memadai …👍
You can buy a car for what this thing costs
Highway robbery, yall should be ashamed of yourselves charging nearly 2k for a box of pieces when we have to build it! Pathetic money grab. It's an off road go kart for christ sakes not a used car. 2k kiss my ass
@@luckyhakeem3958❤
Why is it that, at age 55, I am still quite certain that I NEED a couple of these?
Because we are Cool and Younger than many 20 year Old Biden Supporter i guess🕶️
With this kit, you get many levels of value! The ability to customize to your preference, and memories of building and sending it with your kiddo!! I’ve had a few and plan to build more.
Very true! Thanks for checking out!
I bought one of these for $5 about 5 years ago at an real estate auction but the motor was to run around my 15 acre property, I took it home stripped it down painted the frame with Sand colored truck bed liner and then put it back together and threw a 80cc Suzuki dirt bike engine and rear wheel sprocket on it . That thing absolutely rips.
I wish that all instructional videos where this well made. Great job guys.
Thank you!
I agree. One of the clearest and most well done videos. Great job.
I would recommend drilling and taping your spindles for grease fittings. Over the life of the go kart that will add many years of use without unlubed wear on the front end.
Projeto muito legal , vou fazer um igual aqui no Brasil valeu
Best design ever!
For sure a must buy, I think I'm gonna look into a Honda motor for mine but will probably settle for a 212cc from Harbor freight.
Cant wait to see the next video.looks fun to drive
Sweet. Can’t wait to see full send.
Manco Dingo the holy grail , they Pour the foundation for carting, Badass vintage carts
For sure, we love it.
trabalho magnífico, parabéns
I love the design of this cart ! If I ever build one, it will be with this kit.
Thanks!
Great kit and well explanation video. Just wondering will there be configuration to have a reverse gear mounted to the torque converter?
A while back I looked for someone selling a full off road DIY kit in the UK and no one was. Some would sell you an engine. Someone else the wheels and steering. Etc etc but nobody had put all the components together in one package. And no welding needed as well.. bonus. You should ship to UK.
Bom trabalho, projeto ficou muito bom! Quero fazer agora aqui no Brasil
Looks like the steering spindles could use some plastic washers to help it to work a little smoother since it doesn't have a way to hold some kind of grease. Especially with that spring putting pressure down on it. But either way. Cool little set up 👍
Saya dari Indonesia..dan sedang dalam proses meniru car ini...semoga saya berhasil belajar dari video anda..terima kasih banyak kawan
Party on
Very nice thorough video! Prior to watching this I was totally clueless on the building a gokart but this really helped!
Glad it helped!
Go Power Sports you are a great Company
Thanks!
high level of manufacturing 👍
Do you sell the thick keyed washer that goes on the driver pulley? I have to use a regular washer and it doesn't really work as well
incredible work, excellent project and greetings from Guatemala.
I have a vintage mini bike project I need to finish!! Cool stuff !!
*Looks Like a Great Kit!!!*
So jealous. You're doing what I always. dreamed of doing. Great product. Cheers.
KZhead videos? it's not that hard actually. all you'll need is a camera, a Google account(such as the one you commented from, or create a new one Specifically for your audience) & an Audience of course! 😊 there's many videos on here explaining how to start your channel up if you're interested. hope this helps with your future life goals! 👍🏾
I’m ordering a 212 tillotson hemi electric start engine, and a 30 series belt for my gokart can’t wait. love what y’all do
Good
Brief side note. The steering spindles beak off frequently. I welded a piece of angle iron to the top and cut 1/8 inch off the bottom to compensate. Never had another problem.
Can you provide more detail?
What is the best way to make sure your front tires are aligned. Do you measure your spindle to frame?
Очень классный багги! Всё сделано удобно и ничего лишнего. Порадовала конструкция передней подвески из пружин. Первый раз такое вижу на подобных багги. 👍 Хотелось бы ещё заднюю подвеску увидеть на подобной машине. 🤔
Party on.
This is a good vidio well thought about thanks go power sports
Nice job! Great work.
Love it. Very clear tutorial. Hope i can build one soon out of this video😊😊😊
Much appreciated, thanks for checking us out!
Another cool build guys
im sure this is the best kart built but 1500 kart plus 300 to 500 shipping ill pass
Good point Bryan, so with that kind of price, heck I'll just to the local store and purchase one there and bring it back.
For that price, I can purchase rotax 125 senior race kart used
The way you’re running through it my boy 😂💯💯 fastest build I seen yet lol gud stuff man .
You already know!
Darn you Taylor!!!! I'm already daydreaming!!
Rear wheels are a .01 interference fit on the axle. Once I had it on enough to realize the problem, it was too late to stop so I smoked it down with a pipe wrench and a 250lbft impact driver. Any suggestions on how to get the wheel back off in the future?
One stop shopping!!
Awesome build...it’ll probably take me six months to complete this build! 😅😂😂😂
That looks like a solid kit but if you are mechanically inclined at all just build your own. No engine included and to ship to a residential area it’s 1299 plus another 450 for shipping. You’ll spend less than that in materials
I was just about to say. Final price with shipping is out there for a basic kart frame setup only
@@THECHOSENONE-bk7xg ya. Almost 2k is a little much
2k you can get an atv...
I'm considering building a Cycle Kart out of this kit.....I was wondering how it would steer with the 17 inch Honda CT90 wheels with no Ackerman built into the front axle/spindles?
Would love to build one of these. I’m 6’ 2” tall and don’t believe I could fit well with this kart.
That looks like a good kit. I want to build one a little heavier and more power like a V twin with 22-25 horsepower and high speed.
Just ordered some parts from you guys for my Coleman haha🤟🏻
Same! I'm building a cammed out stage 4 Propoint 420cc (gx390 clone) for it and gopowersports always seems to have the parts I need even when nobody else has them in stock.
Is it the responsibility of the purchaser to finish weld the axle bearing hangers?
Top de mais , parabéns 👏👏👏
WOW JUST A LOT TO IT ALLL...
Right?
I might have to buy this gocart
Love this cart guys, but... all steering and wheel end nuts should be castle nuts with cotter pins. Lock nuts will probably never come lose, but what if they do. Remember, that front left wheel is spinning against the nut. If the wheel bearing fails, it could screw that wheel right off. Would hate to see yall face any trouble. With all that said, I love the simplicity of the kit. No doubt its quality. My 5 year old would love it.
when will you have the tire and wheel set up back in stock ?
Indonesia present👋🇮🇩
Ever had any problems holding the axle sprockets in place with just lock collars? Most things I've read encourage welding as the lock collars can come loose from time to time
Wow, awesome kart 👏👏👏
Thank you! Cheers!
Nice job pal.can u give me a price for the kit plus can u ship to Ireland??? Jay....
Great job Taylor
Is there a way to adjust the Juggernaut to work with governed engines? I ask because it is a common problem with people doing the Trailmaster mb200-2 engine swaps. The regular 30 series barely gets any shaft even with an engine plate set full left. The Juggernaut design solves the problem and can be properly spaced but guys trying governed motors get kinda screwed by the rpm needed to run it past 6k. So it's perfect for swaps but ONLY performance swaps as is. Still a win but would be super convenient if I could down tune it for stock swaps.
Great... The best and simple design bro... 👍
Thank you! Cheers!
Looks like a well thought out kit! Congrats.
why on earth would they go metric and imperial for the hardware... bad form peter bad form
Do you guys make a kit wide enough to fit two seats?
Looks like I'll need to tear down my rear axel and move the lock collars to the outside of the bearings. Also need bigger risers because those 1" don't raise up a 420/40series enough.
Just buy 2 more and add them to the outside
Did u put a 420 on this exact kart?
Did u put a 420 on this exact kart?
@@jimjim129 yes sir
@@jimjim129 yeah, I have a couple of vids on my page.
Now All ya Need!!! is a 4stroke 250 KX Dirtbike motor!! & yer' READY!! TO GO!!>>
HERMOSO
Have you guys done a video on "how to chose the right live axle kit for your go-kart" and if not, will you. I wan't to put a live axle on my daughters go kart but I have no idea which to chose from. Thank you...
There are not a lot of options just get one that fits. And get the 4 bolt hubs the extra twisting force whilst turning is not great for the 3 bolt.
Sass’s
You guys are just down the road from me !
Is there a kit like this where you sit higher like a golf cart or a side by side? However I can weld and fabricate.
My Kart will go into reverse with ease with the engine running .. But when i go into neutral it revs high and wont go to drive itll have the grind sound. I have to turn off the engine to move it from reverse to neutral to drive withour the complications of the engine being on and reving high in neutral and not going into drive .... Any ideas what it could be?
That's a very nice looking go cart I really wish that they had this type of cart when I was younger because I really know that I would of found a way to purchase one for myself for real people for real okay thanks Charles Williams
Good thing you can get one now!
é melhor projeto que já. para ser tão simples. você vende esse projeto ?
Nice, Fast build!
That's a cool cart , and i like the way the video was set up. I have had a question since i saw the first gps gusset on cars and cameras, is it possible to build an entire motorcycle frame including down tube out of the gps gussets?
I sure wish u could supply a catalog
I bet u could weld a washer on top and bottom of the spindle just big enough for that king pin bolt to go through it but tap a grease fitting on the side of it and the u could fill it up with grease👍
Do you need to buy a clutch if your going to use the torque converter??
Very good job 👍🏻
Is the sprocket on the reare axle stabalized by anything but the lock collars. How does that not spin freely on the axle? especially after some use?
Is there a set of mounting holes on the drive plate that mounts the assembly level?
He missed the sprocket,....it said socket !!
Hey I just watched your vintage manco kart assembly video. When you centered the axle you locked it in place. What is that part # I would like to order 2 and also the 4 clamps for 1" axle.
Excellent video .I’m from Argentine .Which is the difference betwen 725 and 669 belt ?? Thanks
do they have some modern 2cycle engines for this one? I had a cart bought around 84' at 14. It had McCulloch 2 cycle and solid rear axle. even a hydraulic disc brake. It was $75 but needed new tires and some maintenance.
I am impressed and the video is very good
Vice and four pieces of wire, USWG 22 or so compress spring in vice tie with put in place with bolt trough spindle and spring then cut wires one at a time.
What does yr feet rest on all there is is the steering linkage shouldn't that be in the front?
Don't you need a lock key for that big sprocket on the axle?
Quá đẹp!
What if you have a predator 212 and have to hook up the throttle cable?
Uma obra de arte
brap brap
Subscribed 🇧🇷😉👍
I wish I could just buy this whole kit for my silver fox frame.
Awesome
I would buy one in a heart beat
hi i was trying to install this kit onto my go kart and the bearings wouldn't slide onto my axle, I ended up having to heat up the bearings just to get them on. was wondering if there may be a fix for that or I may be able to get a refund?
❤ great
How much did it cost? Does it come with the engine?
Good job bro.🔥🔥🔥
Thanks!
im soo getting it
I have a 1974 vintage Dr. Pepper go-kart. It has been in a barn for a long time and I'm about to do a restoration project on it. I'm not a composite guy and I'm taking the body to a fiberglass shop for some professional work. I would like advice on where to get decals made in their original specifications in order to apply them back onto the body when its ready. What does everyone think?
I like your project Expand it to my place too Good
my uncle built go carts for sears....he used all american parts....brigs and stratton engines.....welded up the frames...useing american steel...
Sounds like one legit guy!
Hey gopowersports. What size are those tires all the way around? Please and thank you!
Looks fun for a little dirt track. But idk about spending almost $2000 after taxes and shipping. Think I just stick with video. Thanks guys
Do you need parts??