Process of Making Ball Bearing with Modern Technology. Bearing Factory in Korea
2022 ж. 16 Қар.
13 443 357 Рет қаралды
Process of Making Ball Bearing with Modern Technology. Bearing Factory in Korea
This video does not contain any paid promotion
📌Product in Video: bit.ly/3V546qs (JIB)
📌Contact: factorymonster2021@gmail.com
📌Copyrightⓒ 2021. Factory Monster. All Rights Reserved
※This video does NOT include any paid promotion※ ※ 위 영상은 유료광고를 포함하지 않습니다 ※ 📦 제품문의(Product Inquiries): bit.ly/3V546qs (JIB, 제일베어링) 🎬 촬영문의(Filming Inquiries): factorymonster2021@gmail.com -I film for the company who are proud of showing how their products are made. -팩토리몬은 제품에 자신있는 소상공인 분들과 중소기업을 대상으로 무료촬영을 진행합니다. Copyrightⓒ 2021. Factory Monster. All Rights Reserved.
This video very low quality. China bearing much superior in every way.
Ni ni
Qa
Came for the videos and stayed for the closed captions... Dude! Your comments are hilarious! Thanks for the great video and humor quality. Cheers from Brasil.
Parabéns pelo trabalho isto é um grande incentivo pra pequenas empresas.
What I love is the fact that there’s no silly background music, just the calm dink…dink…dink of the machinery. Lovely.
agreed, no royalty free music, no voice over natatioin
@@TheMcooper17 'Natation' is swimming in french, so I surely hope not hahahahaha!
@@InservioLetum narration lol typo there forever
Nerd asmr
Obviously its "ting" and not "dink"
국내에서 유일무일 하게 유니트 베어링 제조업체입니다. 그만큼 노하우나 품질은 월등하죠 시중에 팔리는 기타 잡 브렌드에 비해 금액이 매우 높다는 점이 아쉽지만 그만큼 신뢰성이 있다는 것이죠 주물 자체는 중국에서 들여오는 것이겠지만 그래도 공차나 조도등이 나쁘지 않아서 조립시에 스트레스가 덜 합니다. 가끔씩 대량 주문시 셋트품으로 요청할때가 있는데 이렇게 조립해서 주셨구나 싶네요 베어링 유통업에 종사하는 사람으로써 매우 유익하고 좋은 영상입니다. 지금은 일산 및 유럽산의 베어링들이 국내의 점유율이 매우 높은건 맞습니다만 이런 기초 산업을 무시하고 배척한다면 국내 시장의 점유율은 여전히 외국계 회사들의 놀이터가 될 수 밖에 없습니다. 지난 50년 동안 노력하셨는 만큼 다음 50년 100년의 역사를 가진 S 사 및 N사 F사를 뛰어 넘을 수 있는 국내 브랜드의 파워와 저력을 가지시길 기원합니다.
베어링 써보면 셰플러랑 nsk랑 skf가 좋더라구용
@@user-qd9bn3pe8c 그 메이커들이 세계 3대장 ㅋㅋ
I have worked on a few cnc machines and the process of automation and the genius behind a lot of it will never stop being amazing. I love the sounds of a factory, I also love the captions they are quite fun.
but do you love to work on a CNC machine that is making the same thing hundreds of times?
Thank god for CNC machines. When I started my apprenticeship in 1985 as a fitter & turner/machinist it was common to machine the same part up to 2000 times manually.
Excellent camera work, sharp clear images, I felt like I was right there. Compliments to the camera man! Thank you for the great video!
Very cool! I lived in Seoul for 4 years and I was always impressed with the industrial and manufacturing capabilities there. We used to joke that there were little shops in dark alleys making parts for the space shuttle.
Mprtusman
hhohohoho so funny
thats true 진짜임 청계천가면 돈만주면 우주선 만들어줌
I really like the whole "just background noise in video, CC for narration" style, it's very relaxing for my internal monologue to narrate these kinda things compared to some (often hard to understand) voice talking.
Best commentary for a Factory Visit's channel, always fun, never boring, and really good filming angles !
Wow, thanks!
The captions were great (For those who don't turn them on, this is your hint you should haha)! Thank you for bringing us along on to so many industries!
Glad you enjoyed!
Somebody has to stop the oil from going home.
Bing!
Google translate strikes again
@@aarongreenfield9038 Dust is annoyed !
As a maintenance worker in the USA I have used this brand of bearings several times. Thank you very much for this video.
They go on many US cars, holding the wheels up.
@@Drottninggatan2017 No sh!t.
What do you use it for sir
@@vivektiwari709 shafts and rollers
감회가 새로울듯
*What I appreciate is the absence of unnecessary background music, allowing the serene rhythm of the machinery's dink...dink...dink to create a delightful ambiance.*
I worked for a bearing and gearbox design company but never saw the manufacturing process. In my home town in the UK there is a bearing manufacturer (NSK) which was an old UK bearing company until taken over by NSK. The early stages of manufacture seem quite automated but final assembly is much more manual and using people. Thanks for sharing this. 👍😁😁😁
RHP 😂😂
Did my work experience in 1994 RHP bearings Ferrybridge 👍😉
Tip for removing oil stain from cloths. Just oil stain the whole thing so it all matches.
LOL...on a serious note, put talc powder on the stains and leave it overnight, then wash
Great idea ;)
Dry-cleaning? The solvents used tend to remove fats and oils. Failing this, you’ll need to use a mixture of Sodium Carbonate and sodium hydroxide. I’ve used a mix like this to clean shop towels. Also, if you can get it, trisodium phosphate also. You’ll want to do this in a big stainless pot, and heat it to 90 C or so - just short of boiling. Stir it good. It might devour some kinds of cloth, so try a sample if you can. This will take a while - an hour or more. It might need repeated instances, also. The second means could be hazardous, so I’d try dry cleaning first.
ㅋㅋㅋㅋㅋ
Dawn dishwashing soap
Not many people realize the importance of the humble ball bearing ring in modern life. Than you for sharing this video, it was interesting and very informative.
We spent a lot of blood and treasure in WWII trying to knock out Germany's ball bearing factories.
@@gpweaver Well you failed.
@@tomasrikona4021 so did the nazis
@@tomasrikona4021 Not really, the Nazis went to Sweden to steal bearings, that's how desperate they were...
@@patverum9051 Your comment went to the wrong person. I'm not interested in Colonial warfare, I'm interested in engineering.
Whoever does the machine automation in these Korean factories is a straight-up genius.
Nice work here. I'm familiar with bearing mfg and it looks like you have a built a good quality process here. Great work.
진짜 스마트 팩토리 공장이다 자동화된 시스템이 좋아요
People perfecting work in various industries and producing is very humble Great coverage !
진심 저런 자동화라인 설계하는 사람들이 진짜 대단하다 아이디어 직이네 ㄷㄷ...
시청해주셔서 감사합니다:)
똑똑한 사람 인듯!ㅎㅎ
I've recently bought myself a cheap consumer 3d printer and started doing something right away, without having any prior experience in mechanical engineering or design. Eventually, a necessity to produce my own bearings appeared. This is where I went nuts. In next weeks, I've been trying, making mistakes, getting back to the CAD, to theory. Been researching thermal expansion of materials. Been researching dependence between final expansion and tension in quite unpredicted places. Pushed printer to print with tolerances hardly achievable by normal means, 30-50 microns, using tricks in expansion, external heating, introducing additional mass to facilitate expansion into other direction and so on. Also yes, sometimes this was "print in place", sometimes assembly (latter usually failed). Sometimes 2 identical setups with the same blueprint gave absolutely different results, just because temperature in the room was 2 degrees higher. Sometimes, worst item of ungreased collection of bearings would perform the best of all when oiled for whatever reason. And, I hardly could google anything on my problem, except "here's the blueprint" or some generic irrelevant table constants. In the end, I really started looking differently at such simple a thing as bearings. They're everywhere, always unnoticed, doing their job after a hundred years of evolution. But really, bearings as an application have a tremendous amount of science in them.
For a while there, the clanking of all the bearing races sounded like coins being inserted into the machines at the arcades (for anybody that's been to an arcade lol), then it also had partial pinball machine noises too haha. Cool video.
Que satisfacción ver los procesos que se hacen para fabricar productos de la vida cotidiana 10/10*
It's good that you include the factory details for buyers :)
Has to be the best value in precision and has been for many years. Absolutely amazing!
Only recently came to your channel, great stuff. Would like to see how the balls that go in the bearing are made. Also, I wonder if you can help me to find out what has become of a Korean company that I have products from and I need spare parts. The products are gym machines, like treadmills, and the brand name is Motus. I suspect that they might no longer be in business, but if they are maybe you could produce a video showing how they put their products together.
I always love your videos. I used to be an engineer, first in heavy industry, then in medical products, and I love seeing lots of different processes. :)
Thanks!
હમમ@@Factory_Monster
Cv
Kinda reminds me of the balls hardened meme
The finished units are called "pillow blocks". I spent part of my career designing factory automation machinery like you see in this presentation and do so miss it. Once industry left the US, I had to find other work as a designer.
What do you design now?
What do they use them for? They are such big bearings.
@@Briguy1027 factory equipment mainly. Large augers or shafts somewhere along the production lines. We work on bearings as well but plastic/polymer stuff instead
@@yacht-responce The size of the bore and the fact that the pillow block is a solid casting leads one to believe that it's most likely going to be used to mount and align a drive shaft for an agricultural piece of machinery, perhaps a muck spreader.
@@Briguy1027 Industrial applications, often big rollers and shafts on industrial ovens, printing presses, heavy duty conveyors and so on.
대한민국 기업인 여러분 고마워요 😄
영상에 부가적인 자막처리가 내용을 이해 하는데 많이 유용하네요 값진영상 잘 보고 갑니다 수고 하세요~~
You got a new subscriber. Thanks for keeping the music out and the sound of the machinery in.
Thanks for the sub!
One of my favorites thus far. Those are called Pillow Block bearings in the US. Most likely, they will be used on other machinery used in manufacturing. I'm curious to know the type of grease they are packed with. Thanks for another great video!
Thanks for sharing!
Or equipment, such as farm or construction equipment.
@@6800Alex Great point! Anything with roller assemblies or pto shafts. I was thinking locally because I use giant versions on machines at work.
@@FaceFaceMan I grew up on a farm so that's why I thought of that. They are so many applications for bearings, and so many sizes to choose from.
grease from Blocked Drain Korea channel
Excellent, this is really a well-done production process, compliments to the videomaker and compliments to the company.
潤滑の歴史はエジプトのピラミッドを作る時に丸太に油を使っていたことに遡ります。 太古と現代の連綿とした物理現象の応用が感慨深いですね
Another incredible video, I think the cool thing is the giant tools which are making the bearings, are full of bearings themselves!
저도 항상 그런 생각을 합니다. 이런 부품 생산하는 기계들을 만드는 사람들은 도대체 얼마나 천재들일까..
Mr. Kim would never have such a wonderful bearing factory, South Korea best Korea.
Another enjoyable experience 😊the audio is always on point
If there's one thing I like to see, it's the manufacturing process, of anything, and when it comes to objects related to mechanics and the machining industry, it makes me very entertained and excited to see this type of content. Really the manufacturing process of these bearings was very well done, you can see that it is of great quality. Watching directly from here in Brazil, from the State of São Paulo!
Pena que B0lsonaro e a Lava Jato do Marrec0 Moro destruiram a indústria nacional... 😂😂😂
We are praying for you all in Brazil. You are heroes- never give up! You are blazing the trail for USA and the rest of the free world in taking our world back. God bless you from Essex, UK 🙏
Thank you so much@@robair67 from your words know that we are doing everything we can to fight for our freedom it is not being easy what is happening here but we will go to the end with our President Jair bolsonaro the fraud of what happened in the elections will not go unnoticed we will go to the last consequences to end organized crime in the country and change our nation for the better!
@@AngeloAugustoCS you guys have more support around the world than you can imagine. God is with us and our Victory, although hard, will be Biblical and wonderful. Thanks brother 🙏
That was a fantastic video. Just the machinery and the conveyors, is astonishing. Thank you for the video and continued success.
한때 제조업에 종사하면서 느꼈던 건 제품 설계나 개발도 대단하지만 저런 자동화 설비를 설계하시는 분들이 더 대단하다 생각이 들었습니다. 저런 것을 설계하고 만드는 분들이 있기에 우리가 편하게 살고 있는 것 같습니다😉🙂
일본이 업계 최고고 세계 점유율 가장 높음..한국 공장에서 대부분 쓰는게 일본꺼임
제가 그 일 하고 있습니다... 어려운 문제 풀어나가는 과정이 참 재미있습니다만, 안되는 걸 되게 만드는 것이 너무 당연하게 되어버리니 힘들군요. 그리고 한국에서 쓰는 설계방식 대부분은 체계적으로 쌓아올린 것이 아니라, 그냥 경험과 모방으로 이어져 오고 있는 것입니다. 어찌보면 근본 없는 야매죠... 설계직들이 평생 대를 이어 설계업에 종사할만큼 대우도 좋아지고 자신의 일을 사랑할 수 있게 되었으면 좋겠네요.
One of the single biggest improvements in the 20th century. From bronze or white metal bushes to roller bearings was a big leap. I love a good, smooth bearing. Nice workmanship here.
Y
e y yeye
Isn't it hard to trim metal bushes. Metal bushings, though, are another thing.
Yes
А ведь когда-то одни из лучших подшипниковых заводов были именно в России(
До прихода приватизаторов!
Не путай россию и СССР.
Hah! I remember working with bearings like these at my old job, doing small-scale manual assembly with 'em. The best ones came unlubricated, so I'd have to hit 'em with red lithium grease as part of assembly. Always a mess. Cheap housings were always slightly out of spec too, so we'd have to do a bunch of work to make 'em fit.
_"Arc reactor for Tony Stark"?_ Holy cow the narrator actually has a sense of humour! I thought this was just auto-translated script text or something, I never thought there was an actual human behind these! Love this channel man, keep it up :D
Nice to meet you :)
@@Factory_Monster Very much likewise :D
진짜 이 채널의 핵심은 자막인듯! 다른 여타의 프로세서 채널보다 자막에 공을 들이는듯합니다요 ^^
좋은 말씀 감사합니다!
그런듯! ^^
미투
Very interesting video. It just shows how bearings are assembled. They should also show how the balls and rings are produced, including their heat treatment. My knowledge about bearings was acquired when I worked at a bearing factory here in Brasil.
Parabéns pelo excelente trabalho com precisão, sucesso ao canal.👌👏👏👍
Bless the bearing makers of the world for nothing would move without them !!
베어닝도 신기한데. 그걸 자동화로 생산하는게 진짜 신기하네요.
Great translation. A couple sentences I found interesting on how it was put. For instance "to keep the grease from going home" I found that a cool way to put it.
As someone who is in the bearing business, its amazing that we still see bearings being assembled by hand. All of our bearings are assembled by machines. More efficient that way!
마지막에 나오는 공정이 모두 자동으로 일반 베어링이고 손으로 하는것은 고급 베어링의 제조과정이다.
This is my favorite factory channel, and I love your sense of humor. I actually subscribed when you said, "Press the subscribe button" while the press was working 😆
Thanks a lot :)
산업 현장을 직접 볼 수 있는 좋은 기회네요 정말 좋은 컨텐츠 입니다. 우리나라 산업도 자랑스럽기도 하네요. 구독 꾹 박고 갑니다!
Eu amo processo de produção! Saúde à todos os trabalhadores e ao dono do canal! Saudações do Brasil ❤
uso rolamentos ´pra maquinas de lavar...e parecem que sao deste tamanho........
На 1ГПЗ в начале 90-х стояло оборудование по сравнению с этим, космическое. Автомат сборки подшипников (АКС) собирал подшипники исходя из размеров колец и 11-ти размеров шариков. Линии окончательной сборки подшипников, то же изумительные, линии сборки со сварными сепараторами, и линии с клёпанными сепараторами, защитные кольца и пластмассовые и металл, с одной или с двух сторон, и без защиты, автомат маркировки в конце линии, только ОТК ручная, затем в бункер упаковки, заворачивались в промасленную бумагу, и по ящикам. Кольца обрабатывались на автоматах с ЧПУ. Причем изготавливались не только универсальные подшипники, но и для повышенной нагрузки, нефтехима и добычи, 26-я серия, это которые генераторные, точность обработки была 7-8 класса. Рабочие следили за подачей колец и вовремя замена инструмента (шлифовальных камней и алмазов их правки), все основные станки не позже 1988 г/в. Вот такое производство разбазарили, разворовали и продали за бесценок. А на нашей старой площадке был Шинный завод, который первый выпусти зимнюю шипованную резину НИИШП, Снежинку...
Были же времена. А теперь нет производства.
СССР масштабы знак качества
в ссср была отличная выбраковка шариков, те что не проходили ОТК шли в шрапнельную боевую осколочную рубашку поражающих элементов боевой части зенитных ракет с-75 с-125 с 200 , итд итп... Так что шарики в подшипники шли идеально круглокатанные...
@@user-kf7nj4ox7y производство подшипников , есть и не одно
@@Pashken11, а поподробнее можно? Это какие заводы остались, если кругом Польша, Китай, Febest, Koyo, SKF, которые, похоже не Шведские, а Китайские. Из наших заводов мелькает только СПЗ - 4, это, если не ошибаюсь, Самарский завод, а остальные 23???
I've used JIB bearing's. Nice products. They do the job. - now I was able to see how they were made. Thanks!
North Korea bearing superior to South Korea bearing always.
Thanks for watching :)
Intresting to see the assembly end of the bearing life cycle. I'm a motor mechanic so I tend to see the installation and end of life stages of the bearing. Also that amount of grease could theoretically last decades but it really depends on the use they are put too. Grease life of a sealed bearing in ideal conditions is basically a product of the RPM's and load characteristics to get how many hours it will last. Contamination and damage to the bearing surfaces due to shock or vibration can drastically shorten that lifespan. Large heavy use bearings tend to not be sealed so more grease can be added over time. industrial electric motors normally have a grease schedule recommended by the manufacturer, X Grams of lubrication after Y hours of use at 100% load.
Good info from a pro .. 😉☺️
유튜브 추천 영상에 올라와서 봤더니 흥미롭네요. 베어링 제조과정 잘 봤습니다.
Amazing machinery and precise work. I'd love to see how the actual races and balls are made.
I'd imagine these are made in a swiss type CNC lathe, but I'm by no means sure. I work at a small scale semi-precision bearing manufacturer and we use acme/davenport multi spindle screw machines, and Swiss CNC lathes.
Coming soon!
Belo processo de fabricação.
i was wondering what those bearings were for! looks like ultimately a center bearing for heavy duty drive shafts. very cool vid!!!!!
회사 공무부에서 근무하는중인데 생산과정을보니 생각보다 베어링이 싼 편이였군요.. 하루에도 베어링을 몇번을 쓰는지.. 개인적으로 영상에 나오는 UC베어링 참 좋아합니다 ㅎㅎ 포장실 롤러에 쓰이는데 부드럽게 잘 들어가고 잘 나오고 ..
As always, the subtitles are great and make me feel better after a bad day... or maybe it's just been a bad decade... or two 😂😂😂
Thanks for watching!
Very Nice camera work !! None of that footage was easy to do I'm certain! The planets population has no idea how precise, involved and physically risky the manufacture of steel products is. Thank you for making this video and making it available for us. Many thanks to you folks making this stuff for us consumers. We need you folks !
Fascinating. Love your videos. No music, informative English translation, and a great funny humour. I've subscribed for more 🤗👍🙏🙏
Incredible how so much hand work is being done in the process.
Arranging and grabbing those bolts just after the 7 minute mark is freaking genius...
Watching assembly workers who do the same job repeatedly is a real study in efficiency. They make procedures that we would struggle with ourselves look so simple!
중간중간 설명이 있어서 이해하기 넘 좋네요~^^
좋게 봐주셔서 감사해요!
This'll be a only when people would want things going south is in their best interest.. 😉 nice video and keep updating more Korean manufacturing processing information on KZhead
I LOVE how they combine silly precise automated machines with roughly hand-welded conveyance :D
thanks for the video! this was fun and interesting to watch. i also like that you respected your worker's privacy in not showing their faces.
Glad you enjoyed it!
Beautiful, no weird music, sounds of machinery
I'm about to do wheel bearings on all 4 wheels of my car. Thanks for giving me an idea of where they came from!
Excellent video! Not too fast, not too slow. Very informative. Thank you!
Glad you enjoyed it!
Świetna jest ta cała produkcja hurt łożysk tocznych pozdrawiam twórcę tego filmiku 👍👍👍👍👍👍
Good stuff! Very interesting. Love seeing the custom machines.
Glad you enjoyed!
7:47 뜬금없이 고퀄 컷 편집이고 9:24 뜬금없이 웃기고 9:45 뛰어난 번역 기술 편집자도 이런 감각 없어서 안 하는 게 아니라는 걸 보여주는 듯..
So calming. Almost makes me miss working in a factory. Almost...
Классное видео! Не показал только как сами шарики изготавливают, полируют и калибруют, очень на это хочется посмотреть
Похоже что шарики делают в другом месте, видно было из пакетов вручную засыпает в бункер.
Проверка радиального и осевого зазора не показана.
вот именно, как будто с середины начали показывать, всегда хотел увидеть как шарики делаются(
@@user-cp3ju8mf3l 8:00 аппарат по измерению внутреннего диаметра по дорожке и сортировке по величине. Я так понял, что подбирают по нескольким градациям размеров с учётом погрешности производства
Никогда не покажут.
A special thanks for the subtitles!
These closed captions are hilarious lol 4:08
Wow flange bearing i used it often for fabrication happy to see how it made and assemble
Gracias por el video, ese tipo de rodamientos, con su soporte (aca en argentina le llamamos "muñeco"), se utilizan en ejes de maquinaria industrial, son muy versatiles por que el buje interno tiene "juego" y absorbe cualquier desperfecto que pueda haber entre los soportes del eje.
no necesariamente deben estar 100% alineados,,,,lastima aqui en peru no fabricamos rodamientos ,,,, y asi nos engañan que podremos ser pais industrializados,,,,
@@jandrocartagenaalca7834 lo ideal es que este alineado, pero me ha pasado de reparar maquinas con varios años de trabajo y siempre aparece alguna diferencia y estos soportes con rodamientos van muy bien... En argentina creo que solo queda una planta de skf, pero solo se hacen algunos tipos de rodamientos, la mayoria vienen de afuera, aqui el menemismo y despues los k han destruido la industria pesada y media, todo viene de china o brasil.
日本語のコメントきしょいのしかなくて泣いちゃった
merci pour la vidéo , travail de très haute précision , assemblage parfait
Excellent video. Made with passion and understanding. Thanks!
Adoro ver vídeos de produção e esse é muito bom, parabéns... Falo de São Paulo / Brasil
Muito obrigado 😃
These are Baldor style pillow block bearings popular for agricultural applications as you can see by the metal flinger on top of the seals. This is a solid manufacturer here and even though a lot of the processes are manual it is very profitable because these units can cost up to $100 if you need one. That’s a retail price.
알고리즘에 이끌려 좋은 영상을 보게 되었습니다. 구독&좋아요!! ^^
Professional rolling bearing production process, attracts attention, congratulations 👌.
It takes a lot of balls to do that.
Yeah it does :)
Отличная работа! 👍
와 이때까지 베어링쓰면서 베어링 자동으로 만들어지는지 오늘 처음알게됐내 다 수작업인줄알았는데 ㄷㄷ
그냥 멍 때리면서 보게되는 명작이네요 어찌보면 한국 제조업의 일반적인 부분들도 보이고 예술적이기까지 함 학생때 야간까지 PLC라는걸 공부하며 대회도 나가시고 금상까지 타면 삼성에서 데려간다는 얘기도 들었는데 대단하다고 생각하고 존경스럽네요 반도체 공정 자동화 하는 사람은 진짜 신의 존재일듯
반도체 공정 일부의 자동화는 소니에서 이미 80년대부터 했었던 것 같은데..
I've always been fascinated with bearings and wondered how they were made...at last I know, fantastic video .
Thank you very much!
How is the ball made?
i replace a lot of bearings of many types and sizes, i love seeing how they are made
Thanks for watching ;)
이야 저 과정을 자동화 할려고 얼마나 많은 돈과 시간이 투자 됐을까 대단해요 👍
Probably the most satisfying thing I've ever heard in my life
Nevermind the ball bearings.... those automated complex machines making them are a beauty of a design
와..신기하고 놀랍네요..
방문 감사합니다 :)