Manufacturing Process of Engine Cylinder Head in Local Workshop || How Cylinder Head are Made .
2024 ж. 5 Ақп.
1 241 980 Рет қаралды
Manufacturing Process of Engine Cylinder Head in Local Workshop || How Cylinder Head are Made .
#cylinderhead #machineshop #machinist #dieselcreek #americantruck #amazingtechnology #cuttingedgetechnology #manufacturing #machinerepair #pakistanitruck #enginehead
The multiverse in action. 75 y/o american machines kept alive along with the old school techniques. My hat off to these workers.
Its not old usa made machines, its Chinese/ Russian
@@bjrnhenrymikkelsen706 No, This is not America, China and not Muscovy, This is Perkins - England. Ancient motor!
same universe, same planet, same ppl, different wealth
@@user-pp7nc3ui2f in the Videos Tag section it is an American Trruck however these are on Tractors all over Pakistan used for farming. And those heads are Perkins AD3.152 made specifically for Ford Ferguson Tractors in the United States--> Fits Models Massey Ferguson: 100 Series: 133, 135, 140, 145, 148, 152 200 Series: 230, 240, 245, 250 300 Series: 350, 352 500 Series: 550 JCB 406 Massey Ferguson 135 Engine Massey Ferguson 154-4 Engine Massey Ferguson 254 Engine Massey Ferguson 150 Engine Landini 5830 Engine Landini 5500 1973-1983 years Landini 5000 1968-1974 years Ursus C-360-3P
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50 years ago I worked at Sterling Metals (UK) making cylinder heads and blocks. Today the pattern equipment for a head would be in the region of £300-400k. This vid was amazing - pattern equipment from scratch to make some replacement heads. Not to mention the moulding and core-making skills. Well impressed. Although I did wonder how they were going to make the water jacket core to keep the head from overheating. Answer - don't have one.
Because they processed someone else's workpiece, and not the one they cast!
😊
Overheating ? No Problem they make a new one, keeps the Production going... Some kind of Perpetuum mobile 😁
Make enough scrap some call it "job security".@@haudraufundschluss1972
Their equipment costs exactly that much. Any museum will gladly pay such a price!
Dudes be out there, making their own cylinder heads. Nice finish by that fly-cutter, and hand-lapping the valves.
نعم هناء بالكستان ارض اصناعة والمعجزات باايدي رجال هم من يصنع المستحيل❤❤❤❤❤❤❤
تبارك الرحــمان ... ما شاء الله .... اللهم بارك و زد
This is beyond fascinating. It is my dream to eventually be able to do stuff like this in my farm fabrication shop i am building.
Интересно, каждый делает то, что умеет)) Специальный дядька на улице, который делает только точные дырки в 2х местах, специальный дядька, тот, кто замешивает песок в формочку, другой специальный дядька, затаптывает эту формочку, еще один дядька (видимо полегче) затаптывает маленькие детальки. Да это целый дрцжный коллектив!)))))
Good job guys, from America.. 👍🏻
Thanks 🙏
Я стоя вам аплодирую. Мое уважение к вам Пакистанцы.
Great Efforts Welldone✨
You forgot the valve saddles... And what about to compensate for the thickness of the band saw used in the first stage?
Всё время скептически относился к подобным видео, но тут парни действительно молодцы! В кустарных условиях, на коленке, полностью повторить столь сложную деталь! Даже заводские клейма-литьё вышли как на оригинале!
Вроде они забыли отлить рубашку охлаждения, вставляли стержни только впуск-выпуск
Вроде они забыли отлить рубашку охлаждения, вставляли стержни только впуск-выпуск
Повторить внешне? Вы же понимаете, что это просто нелепая копия?
@@user-ku9ov2qb8k, они внутренне всё скопировали. На видео видно.
вопрос в другом, а будет ли это работать
These people are afraid of no job! Well done! 💪 Greatings from Ukraine!
sincerely hope you people are okay over there.. from USA.
human ingenuity is incredible. make something out of nothing is excellent. Hi from the UK
Fantastic work. Well done. Mesmerizing to watch.. 🙏🙏
the pattern maker guy (dark shiny jkt and grey hat) is really skilled - look at how he uses the tools he has! his ruler is so old and used its corners are round - hes also dressed up so its cold - high up or season??
It’s wonderful to see great work being done and young men learning by watching and doing. Thank You Kindly and Many Blessings! DaveyJO in Pennsylvania
Always impressed by these guys skills with minimal tools. Just shows what is possible with patience and skill.
that's how the pyramid was made.,lol
@@SkyBlue-fj5qc Yes, but they had the spaceships to move the blocks. So it hardly counts.
@@Random-es7yo 😅nice one
This is true creativity. Greetings to you from the State of Kuwait
And NOT a computer/CNC machine in sight - brilliant skills and masterful employees.
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Nope. Didn't see a lotta LEDS either.
Ok, but it would be $50,000 in labor if they weren't paid 15 cents per hour
These guys never cease to amaze me. I wonder how long these parts last? I've noticed that most of these shops have minimal measuring equipment yet they still make presentable parts with minimal tooling. Kudos!!
Good video ! 👍
That was art.. Well done guys 👍👍
Thanks
Вот это нереально круто. За неимением высокоточных станков и подобного оборудования. Ребята выдают такие вещи. Что даже заводу не снилось. Продолжайте братья в том же духе!!!
Фантастика . На улице и на коленке такие чудеса творят . И направляющая втулка клапана соосно с седлом получилась при таких раздолбаных станках . Безмерное уважение таким людям !!!
А самого седла то и нету, клапан работает по сырцу, вот ещё эту детальку в Ганге искупать и сносу ей не будет.
@@friedrichkrutsch4973 выработается - фрезернут и седло запрессуют))))
I am in shock I can’t believe it what a Brilliant and humble people good job keep it up ❤❤❤❤❤
Thanks 🙏
Real craftsman. Genius!
You have my admiration, congratulations on the beautiful work
Amazing to figure all that. I'm looking at how to make a cylinder head from the early days of engine building...nice job !
1:01:47 Its a 3 phase motor driven by 1 phase line .Or a 1 phase motor with a damaged start condenser. Its need a manual turn to start😨
Nunca vi ninguem fazer um cabeçote artesanalmente como deste video. Realmente eles são muito bons, parabéns.
Awesome work. Everyone works together. Love the videos ❤
Someone get this man a 3D printer.
I'll pitch in if you start a go fund me. We will ask them to redo vdo and update us later.
Incredible work 👍👍👍
I like that old shaper!
Respekt for these people and their job 👍💪👌 Greetings from Germany 👋
Ja. Aber keinen Respekt für die deutschen Unternehmen, dessen Arbeiter soetwas auch mal konnten. Sie haben aber lieber alles nach Fernost verschenkt. Applaus 👏🏻👏🏻👏🏻👏🏻
Great work !!
Beautiful work...
I am mesmerized. How with minimum resources this guys can create such a magic. They must be wizards, Chapeau. Best regards and cheers from Venezuela.
they make machine gun with this type of material
Amazing job and ingenuity! Well done! From a retired Canadian machinist.
Monkeys see monkeys do !
Bonjour, je suis mécanicien en Suisse et plutôt débrouille, mais je ne suis pas près de réaliser ce que vous faites avec avec les moyens que vous disposez ! Félicitations je suis très admiratif. Bravo !
Excellent Job
This is my first time seeing someone without slippers.😂
awesome these guys are artists with great abilities
Уважаю, я так не смогу. Но вы зря седла клапанов не ставите.
Это, чтобы не было безработицы !-)
Я тоже это заметил.
В чугунных ГБЦ седла клапанов не предусмотрены. Их ставят только в алюминиевых головках.
@@AKWoland Понятно. спасибо
@@AKWoland , исправь комент выше, а то задолбают
Exelenteeee trabajo mis hermanos Saludos desde Monterrey México 👍
I really don't know how they do it it's like magic but they make it like a machine but it's a lot of work it totally amazes me!
Прям настольгия по старым советским заводам а мужики молдци!! И руки у них откудо надо растут🛠️💪♥️👍
🐸✋Sorry, if you meant what you were watching, this is not Russia. These men are Pakistanis
Excelente trabajo .Saludos desde Peru.
Wow, you guys are amazing!
Wow, that was impressive - really something to be proud of, big thumbs up! Congratulation
Wow, that was impressive - really something to be proud of, big thumbs up!
It would have been good and for knowledge also if you had mentioned days consumed in pattern making ,to forging, and to final product , a very hard working community ,hats off
Nosotros también somos fundición y me atrevo a decir que es el vídeo más completo que he visto en cuanto a los pasos que lleva desde que entra al taller una pieza usada o rota y sale luego una pieza nueva , me quedan ciertos faltantes o dudas en cuanto a la fabricación de los núcleos , hay huecos que salieron en la pieza que no le pusieron núcleos ! Cómo fue eso ??
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Bonjour à tous formidable travail d'équipe Messieurs bon courage à vous tous et continuer à faire des vidéo c'est un régale
imprecionante! saludos de argentina
Molten metal + sandals 👍
Good job
So amazing he still has all his fingers…
Anyone know where i can buy sandals that are certified for pouring molten metal...😂👍
Exelente trabajo saludos desde Costa Rica
Godly skills. Great team work. Slute to you all. You guys are the best in the world! I liked your video. Thanks for sharing.
Най-добър The -best master
1cm tolerance on this head 😂 I really loved the part when that guy used the manual drill
I noticed you didn't make the cooling jacket cores. How will those heads be properly cooled?
This vid is pretty cool!
Nádherná práce, zlaté ručičky všech zúčastněných. By mě jen zajímalo kolik času to reálné trvá vyrobit a opracovat takovou to hlavu?
Big Job, big Reverse engineering, ate
Parabenizo todos envolvidos, trabalho digno de respeito, aceitem meus aplausos de pé 👏👏👏👏👏👏👏👏
молодцы ребята!!!
Good👍
Fantastico de principio a fin😮
Buen equipo con tecnologia antigua,bien hecho.
Love the wobbly drill! Fantastic work, regards from Sweden
This is a special drilling technique. It must be wobbly to center itself correctly. It was not a flaw.
Salam Alaikum I wish I could see how it works on the engine 👍👏
Coming soon
Живая ДИЧЬ! Все на глаз. Пипец какой то
Каменный век, братуха, во всей красе ;)
@@MikhailZelenkov У нас и такого нет и не будет😅
У нас на любом заводе любой токарь без чертежа нахер отправит, а тут красавчики по образцу делают и не тошнят...
Maschallah Respekt Meister ❤Bravo
Watching from Brazil 🇧🇷
Thanks 🙏
Thanks 🙏
Great Video Man!!
после такой работы можно его еще раз пилить и делать заново :)
Предыдущий они же и делали)
Точность 😅 здесь самое главное 😂
@@user-yh6dr9jn4xа как они блоки кантуют, задиры сплошь и рядом😂😂
Hormat, Tak Ada Kata Kata untuk Berkomentar pada Orang Orang Istimewa Ini,,
عمل رائع تبارك الرحمان
O maquinário deles sim são arcaicos e antigos mas equipamentos antigos também dão certos, quando começam dar folgas aprende se trabalhar com as folgas mas o que realmente ningoém fala é que são muitos inteligêntes, a ocasião faz o profissional, nos comentários muitos supostos profissionais se vangloriando disso, eu respeito pois fazem com o que tem !!!
excellent travail
Amazing
Yokluk insana neler yaptırıyor.bu yetenekli insanlara selam olsun maşallah
Excellent performance
What does this cost and I hope that engine is worth it
3:12 The first casting blank is not ground, it will already be a template, a form for the next metal pouring
Sensacional parabéns
🙋♂️🤲🇧🇷parabéns serviços de profissionais
What did they do before there was super glue?
Она золотая выдет)
talent hya
His hand was so close to that bandsaw blade;when he grabbed that falling board!😮
i like how they do everything by hand without a computer...
Semua bisa dibuat sendiri oleh rakyat pakistan tinggal cetak rapikan 👍
I am impressed although I HOPE I never end up with one of those heads, valve seat contact was too wide and the valves are not set at the same depth, this engine will have uneven compression but will likely run...
Pretty Amazing, one off set of heads for that 4 cylinder diesel, my guess would be 30-40k USD in America.
Very impressed with the workmanship. How many man hours did the whole process take, from start to finish?
This take 15 days from start to finish
12 years
10 year warranty or one startup