Broken Rear Wheel Axle Repairing with Amazing Technique // Restoration Rear Wheel Axle
2022 ж. 9 Мам.
1 048 688 Рет қаралды
Broken Rear Wheel Axle Repairing with Amazing Technique // Restoration Rear Wheel Axle
#Brokenrearwheelaxle
#amazingtechnique
#restorationwheelaxle
#repairingbrokenaxle
#pkprocess
ویری گڈ ویری نائس استاد جںی
Another example of no heat treatment following a welding process. That shaft is a spring-like metal and designed to take a torsional load. The welding process has deposited not just a mild steel but the heat has also affected the torsional strength of the splined shaft where it meets the flange. The result is that once a torsional load is applied, the new welded section will twist like a stick of toffee. The repair could be adequate but instead a repair is done that looks awesome but is in fact almost useless.
You're very impressive and correct. You must have been a machinist, Thank you for your contribution,.
It was
What if the Shaft is never to be installed and only for the mantelpiece, you’d be wrong and put straight, cause even a strong glue could be adequate as it’s only going above the fireplace.
Probably good enough to get home.
What if these guys only do the repair, then send it to someone else to be heat treated???
Interesting to watch at 2x speed. But why not face bore the plate 3 inches deep? Then drive a 1" x 3" pin into the bore. Then weld & clean up that weld. Much stronger repair that might actually holdup for a while.
Center pins are much preferrable to stacked weld..i agree. They can easily be made… Im thinking that moving to using them and then doing some flashback videos regarding longevity could be a hit among us folk who LOVE these videos! Obviously there is some longevity in these repairs because more and more of them are being done. I wonder, what are they charging for this repair? How many actual manhours go into it? How many rods used? There are many ways to upgrade/expand these videos! Adding the vehicles the parts belong to would be a awesome upgrade!
Great repair especially the crack in the axle at 23:23 that will really hold its own on the way to the scrapyard.
Absolutely, these gentlemen invest absurd amounts of time into these ridiculous repairs, then have the nerve to charge folks for them. Only to watch them break on the way out of the parking lot. No doubt this the nature of this occupation is contingent on the colloquialism "a sucker is born everyday".
That MUST be what all the laughter is about!
Lets say a replacement part will take two months to get in hand. Would you make this repair to work for the next two months…or just twiddle yer thumbs?
I absolutely love this!!!! In america we are SOOO conditioned to believe the you MUST have ALL of the right tools for the job to be successful, many times it prevents us from ever trying. Can you imagine someone being taught to stick weld with a hand held mask.
I'm American that's what I learned to weld with
Hand held mask? Bro I learned with a hand held mask that came with my welder at the time, not uncommon or hard to do by any means
I was thinking along the same lines as you although not so much on what they were using to weld but how basic and rudimentary the shop is as a whole. Maybe minus that expensive Lathe they’ve got (Although Harbor Freight has ‘em cheap these days) it makes a garage guy like me feel like I could almost do what they are doing at my house. Of course I don’t have the probably years of experience working with lathes and welding as I would assume these guys have got. But still. They seem to get by with what seems so much less as far as do dads and do hickies in and around them. As you can tell I’m not a welder but I’ve worked in and around enough maintenance repair shops both military and private to know and realize these guys are accomplishing things on a shoestring budget.
Great repair job, saves a lot of money, thanks for sharing, and don't let those kill joys' pull you down.
Always wear sandals in the workshop, then you can learn to dance to avoid hot steel clippings!😉🤣🤣
Ever watch em strip rubber from retread tires? They use wicked cutters right at bare feet! Cray cray!
Another way is to cut down the wheel hub interface by say 1/4 inch. Lathe the broken shaft end . Lathe a center hole through the plate flange. Press fit the shaft into the flange 1/4 inch and weld both sides. Axle tube may have to be trimmed down a bit but no more than 1/4 inch. Caseharden the weld with bone ash.
It's obvious that these men are proud of their work. Given the primitive working conditions and total lack of personal protective equipment it is a wonder no one gets seriously injured. However, stick welding a heat treated, drop forged axle is not an effective repair and certainly is not a "restoration". Axles, pinion gears and other high stress items are drop forged for a reason , namely to create a continuous grain structure in the steel. Heat treatment ensures it stays strong without being too brittle. Welding this using what looks like 6011 or 6013 mild steel rod will look good after cleanup but will undoubtedly break at the first application of torque. The filler material from the rod is too soft and the heat affected zone will be brittle and crack. Sorry to sound critical but that is the reality of a repair like this.
Most of them use 7018 rod. Cheap & plentiful.
When you have nothing you got try anything to get home . The lathe operator is quite good at what he does (I love his brazed tips) you try and make a ball without a attachment or CNC, these guys can do it.😁
I agree totally with you
Такое будет работать! Грамотный, правильный и профессиональный подход! Молодцы!
Ага, блять, работать будет лучше, чем новая!
Excellent job 🎖️
A well done repair , done this here in England on obsolete dumper axle , still in use near 30 yrs later , , didn't do all the final turning its unnecessary
Vocês são povo tu é inteligente 👏👏👏🇧🇷🇧🇷
Great work, please wear gloves and a welding vest. It protects against radiation and burns
PPE standards are about 30’s America. Sad it is to see imho. At least wear safety glasses at a lathe!!!
Great and ingenious repairs .It would get your vehicle going again “but you’d have to really nurse it when driving‘but keep you out of trouble till you can afford a new part.great job 👍
you are really experts marking those jobs!
У нас в Чечне много людей наблюдает за вашим мастерством. Молодцы.
А какое мастерство? То что заварили полуось, сварка о летит всеравно, если с завода не выдержала сломалась, также и коленвал они варят, если с завода сломало его, то уже никакая сварка не поможет уже, тут ток на металл
top work , love greats from germany
Thank you so much 😊
💯 Nice g
Amaizing 👍👍👍
Excelente trabajo ✌️🙏🇻🇪
The result looks very nice, but when you repair/weld axles or any other parts bearing "high stress" they are good for displays in museums !
PERFECT !!!
I like it... Good job
As interesting as these repair vids are and I think they're great this stuff eas being done a hundred yrs ago in England
And probably still are on some smaller farms? Probable it was done like that in USA as well 100 years ago and still is today in some places~? I think Jobbing machine shops are harder to find now though but there are small businesses where it's done as a sideline and not advertised
Nice sir
Cast steel ok with 7018. Think they cut out to much on the outside of cap. I like how they line things up! Ha!
Хзххххх
Buenos trabajo compadre
Excellent work
Sounds like Minions in the back ground. Always amazing what people can do with so little. I guess it will probably hold up. I np metallurgist, but there should be some kind of heat treatment.
Minions! Looove it!
This will not last very long without the heat treatment.
I touch on temper in my comments sometimes. I hope to see them address it at some point…it actually does matter.
Una pregunta, aquí en Colombia disen que eso no se puede Aser, es verdad que el hierro pierde finura o que o funciona igual
supuestamente ese eje esta hecho con acero de resorte, es decir tiene cierta flexibilidad, y el electrodo de la soldadura no, se tendría que soldar con un electrodo con acero de resorte aunque no se si exista.
Noes de confiar lodigo cones periensa
Gosto muito de ver o trabalho de vocês um abraço e boa noite
Here ya go. A Kelloggs repair...Snap-Crackle-Pop!!🤣
Any body else shut their eyes when he starts welding
I thought i was alone in that regard.
I've seen stuff like this done in Bangladesh too, the cost of labour usually works out in terms of time/price balance even if it's repaired more than once - since it's usually a fraction of the cost of a new part. These guys work hard to get the best out of the resources they have even if it means going the extra mile.
It looks like a much better repair than the previous one (you could see the voids from previous welding) Only problem is, the heat affected area of shaft is what failed and will probably fail agian although it should last longer than before if truck driver isn't brutal or too overloaded.
Inteligente made new body and strong. Beta factory.
I've seen some similar videos where they Normalize the Piece after the Repair by putting it in a Fire that kinda closes and let it heat up and cool slowly so it has a Proper or Consistent hardness instead of it being Brittle in Places because of the Intense heat created during the repair?
Yuuuuup
How was the axel heat treaded after the welding?
They prayed to Allah & he took care of it. lol
@@BobSmith-mc7uq brother bob you may have thought that was a nice joke comment you made there but I salute you sir as you said the most true Islamic thing there was to say … pray to Allah and he will indeed take care of all problems .. including half shaft repairs.. when we trust in Allah more than the machines and computers then that is the biggest affirmation of faith. Thanks brother ❤❤👍🙏🏾
เยี่ยมมาก
Молодцы мужики вотета рестоврацияотличная респект Еще шутка такая у меня есть Из говна можно конфетку сделать сахару добавь и чтобы не пахло ❤️❤️❤️❤️❤️❤️❤️❤️
Я смотрю ты опытный уже, а теперь включи свои мозги 🧠, сварка не будет держать, если с завода полуось сломало, то сварка уже не удержит, так же и коленвал, они варят, я просто не знаю как это назвать, это просто дичь
Muito bom
Amigo me gustaria saber q tipo deelectrodo esta usando para soldar
POVO TRABALHADOR, MAS SOFRE MUITO TRABALHANDO NO SOL QUENTE E NA TERRA. AS OFICINAS NÃO TEM NEM UM PISO DE CONCRETO.
Perfeito, show de bola 👍 ficou top 10 👋👋👋👋👍
Kaynak Yöntemi enson yapanın çok iyi ama kullanılan kaynak çok yanlış bu tür çelik elektrot lu kaynak ile kaynatılmaz gemi sacı değil bu, çelik mil iyice ısıtarak mümkünse indiksüyon bobini ile arkalı önlü olacak şekilde çelik çeliğe yapıştırılmalı sonra torna makinesi yavaş hızda dönerken ya oksi-asetilen ile çelik çubuk eritilmeli ya da Tig ile yüksek güçte ve ısıda titanyum çubuğu eritilip yapılmalı ki bence doğru olan Tig ile Titanyum çubuk eritilmesi 😔
PERFECT CONGRATULATIONS .
Yay, lets weld two pieces of fatigued metal together with a stick welder. It will last about 500 yards before it breaks again. And that is if they fluked getting it square. Which watching the machining was within .050" The seal will struggle to seal on a smaller shaft!
serviço muito bem feito o valor desce s serviço aqui daria para comprar 3 ponta de eixo
Please How is the price? here in venezuela is aprox 200 american dollars , excelent work.
Are mag base dial indicators not available...just asking for a friend
Vaya destemple que tiene esa pieza, eso ha sufrido un choque térmico con la soldadura terrible. Ahora mismo eso tiene la torsión de un cristal
Commpleamente de acuerdo incluso yo calentaria un poco antes de soldar
. Es gracioso escucharles a Chip & Dale aquí, en un canal sobre mecánica... . 🤣🤣🤣🤣🤣🤣🤣
yet another waste of good welding rods !
Top Arbeit super
Good effort, but that one could be better
Incredible workmanship for sure. I was curious what type of axel oil seal is used on the other side of the flange? Seems that cutting into the axel where a seal will be riding could possibly create issues. Still I love the workmanship.
But isn't a floating axle you only have a gasket that fit the bolts around the hub and axle.
Maybe its a bearing! But, he never pulled out a caliber to check. The missed welds did bother me a touch.
Can someone talk about the cutting tool, I'm curious about the type of steel it's made of. Is the the yellow discoloration supposed to be there? Is the "cutting head" able to be reshaped? Can it be resharpened?
حجر الألماس
Untrained welder?
Changed to a new life now
it was good idea to eat the other side and to make a big hole ,instead ,before welding put a strong bush to the axle and then weld it completly.thank you for teaching us
I Looks Great!...
If it is 7018 it will hold
I think you're correct
Not for long!
What's with the sped up conversation between the workers yet the video is normal speed?
Good luck
Thanks ☺️
Another truck with wheel wabble
I call fowl! He left the missed weld areas untouched. He just had to do some touchup welds and it would have been perfect.
Vocês são muito bons, perfeito ! 👏👏🇧🇷
Very good working tanks for you
Go to car workshops and you will find a lot of junk that will make you happy and occupy your time.
It must be a joke. This piece now has 10% the strenght of the original. DO NOT go in the repaired vehicule !
Nós precisamos de torneiros aqui assim. Belo trabalho. 👍👍
Eu teria furado o eixo e feito um embuchamento e deixado um espaço para acabar com solda .
COT welding marna tha
thumbs up for what
A co z tymi pęknięciem z boku i ta małom dziurką z boku czemu tego nie zaspawacie i czemu to spawanie zwykłymi elektrodami a nie migomatem truteń spawalniczym pozdrawiam twórcę tego filmiku serdecznie 👍👍👍👍
L
You can't weld a machined and heat treated part
this guy welds with eyes closed in all random directions
Maybe a little filler before paint 😂🤣😂🤣😂🤣
Inferno pl soldar um ferro t grosso põe amperagem n disgrarça da maquina
Another pot noodle repair........it will last as long as the time it takes me to eat a chicken curry pot noodle
Well, if somebody pays for it, it means what it will last long enough to satisfy the customer. But in general yes, you right, its a shitty idea to weld hardened steels without following heat treatment. Welding seam will be brittle as glass .
Looks like the use 6011 or equivalent. Enough weld I guess will keep it together
Que buena técnica mis respetos
@@zerocool9774 ooo9ooooooooo9ooo9oooooooo9ö6
It will last longer than your FORD automobiles.
Wanted radii in corners for strength when machining.
most people would just throw it away. it takes skill to repair something like this
Skill they didn't have. This is not a repair.
Kebanyakan yg patah ny suka di dalam krunwil
general superman
orang tua yg bekerja suaranya kayaq anak2 nyamuk
Somebody, please anyone get him a decent hood and a needle scaler.
No será mejor comprar una flecha nueva x que todo ese circo costaría un ojo de la cara
Vẫn bị vênh
Потом покрасят и продадут какому нибудь лоху.
To jest wycieranie dupy szkłem
అలా చేస్తే ఎక్కువకాలం నిలవదు
Only good enough to sell to some sucker.
Lâu
897
Refurbished axles now on ebay 😆 🤣
The axel was heat treated by the heat coming of his balls working in 37 degree Celsius heat of Pakistani summer.. heat transfer cured the shaft in 15 minutes … what do think u turnip 😂
0
Another impossible repair. These guys do things that a welder in the west would refuse to even try. There will be a problem with the wheel bearing now, he has reduced the diameter of the shaft where the bearing should be an interference fit.
Wrong! There is no bearing that rides on this shaft. Please don't embarrass yourself like this again. Most machinist don't do this type of HACK repair because they know better.
@@BobSmith-mc7uq ooo I am SO sorry that I embarrassed myself ( Not ).
This is a full floating axle; the bearing does not ride on the axle. Mind you, I think some of that final aesthetic machining was not necessary except for the back face of the flange.
@@BobSmith-mc7uq what if a “hack” repair is the only option besides twiddle yer thumbs and wish upon a flying horse?
Just stop! There is no workmanship! He’s a butcher!
🤮🤣