Between Alistair123, IC Weld, C&C Equipment and CEE....You all make brilliant content with jobs that educate, entertain, and highlight problem solving skills. Great video so far Greg, can’t wait for PT 2 to drop
@Canoga_Knuckles15 күн бұрын
I hate when I look down and see the videos coming to an end
@claytonWells-tr8yl15 күн бұрын
I agree; no acting, no obtrusive "music" added - just problem presented, options discussed then problem solved. Most intriguing!
@peteacher5215 күн бұрын
We are same 😂
@Jacob-4015 күн бұрын
Yep , all great channels.
@gusm512815 күн бұрын
And snowball engineering
@mouse6615 күн бұрын
Everyone says the 500-ton shop-built press we have is overkill. But every once in a while we need all she has. Awesome video showing how to make what you have work. Cheers.
@seantap141515 күн бұрын
There is no such thing as Overkill when it comes to Presses! The stronger the better! Mark from Melbourne Australia 🇦🇺
@markfryer988014 күн бұрын
Yep, it’s overkill, and “we” don’t need it…, till “ya” need it…, hahaha…! Then…, the space it takes up don’t seem too be so much of an issue, the unit is invaluable.
@greggb141611 күн бұрын
You mention standing and looking and contemplating your “plans of attack”, in essence… Do you ever wake up in the middle of the night, from a dead sleep, with an idea, and immediately head out to the shop to apply it…? I have found myself doing this very thing on numerous occasions. Great video, Thank you sir.
@greggb141611 күн бұрын
@@greggb1416 I often ask my employees if they have a problem that needs to be solved or worked on do you think about it when you're not at work?.. The good ones say I cant stop thinking about it till its soled or a work around is made....
@seantap141510 күн бұрын
@@seantap1415 hahaha…, yep I bet…, good people.
@greggb141610 күн бұрын
I found your channel watching Cutting Edge Engineering it was a suggestion after I watched CEE that was a few months back. Glad I clicked it I like heavy machinery repairs and welding. I served with the USAF for 25 years as a Jet Mechanic with experience on F-4, F-16,AWACS, KC-135R and B-52 aircraft. Now I’m 70% permanently disabled.
@toddodell290415 күн бұрын
Jeez, that sucks Todd! Is your disability related to exposure to jet fuel and from crawling around inside fuel tanks and wet wings? If you don't feel comfortable discussing the matter then just say so. No harm. Did you ever manage to score a deployment to Australia for an Exercise at all? Mark from Melbourne Australia 🇦🇺 Former Australian Army Reservist
@markfryer988015 күн бұрын
You might want to check out I C Weld, Issac has some of the same working conditions & operators as Gregg, reckless. Payday & quitting time the most important things about work for some people.
@dirtfarmer747215 күн бұрын
Thank you for your service, Sir.
@dleland714 күн бұрын
You had me backing away from my screen!
@stevensnyder533215 күн бұрын
I had to secure my smartphone when he started to press as I knew the 100 ton press would come flying like a bullet. That was too sketchy for my taste.
@frank-t685714 күн бұрын
Got me clenching my cheeks!
@datadavis11 күн бұрын
I heard stories about my uncle straightening things by running them over with other bigger things like a D7. Back then, not a lot of gear and equipment, so things were done in the field. He was pretty rough, so guys would try everything else before coming to him. Thanks for sharing this challenge. Lot of guys watching and learning.
@waiakalulu156815 күн бұрын
"Pretty Rough!" What an understatement for using a D7 dozer!"😊 I had a little chuckle over that understatement. 😅 Mark from Melbourne Australia 🇦🇺
@markfryer988015 күн бұрын
That opening shot had me laughing out loud🤪🤣
@HVACQualityAssurance15 күн бұрын
Flying jig bits remind me of the lengths of talent to work on farm equipment when my Dad and GrandDad farmed. There was always something, and Granddad had a full hearth and blacksmith shop, so heating things up required stoking wood and coal. But I learned to weld and fabricate from GrandDad and watched his passion for old heavy iron. If I could do my dream job, it would be working on equipment while serving the Lord.
@OldGuyAdventure9 күн бұрын
Once in a while things need to get sketchy , LOL . Really nice repair !
@johnfry901015 күн бұрын
I bet your competitors weren’t queuing up to take this one on. The size of that repair was a David and Goliath. I got to thinking about the tool they use to weld railway line together. Loved this one Greg. Great job, thank you.
@raycollington431014 күн бұрын
With this temper colors from the heat you brought in, I would think that the metal has lost some flexibility by now... 🤔 These flying parts from the press were scary...wow... Looking forward to part2, thx for showing! 👍👍👍
@horstszibulski1915 күн бұрын
Amazing the amount of work you needed to get this to the point you can line bore it. I learn much from watching you Greg, and I am grateful to you for producing your videos. I don’t know if I’ll ever do that heavy duty welding or not, but having a frame of reference to refer to is a good thing. With what you had to work with, your problem solving really shines. I still admire the tonal quality of your voice….you probably have an untapped treasure there! 🙂
@woodartist202115 күн бұрын
This has to be my absolute favorite so far, not sure why but the difficulty is what did it for me. That is brilliant finished product !
@melissatuason239510 күн бұрын
Love to see so many highly skilled tradesmen produce content. Hopefully this will encourage more people into the trades that are sadly lacking people. Great work!
@joehirschegger772315 күн бұрын
*On Fire Welding* Bravo well done, thank-you sir for taking the time to bring us along. GOD Bless.
@MrRebar1514 күн бұрын
I enjoy watching your videos. Not a welder myself, but appreciate your skills. Learning much from you, I.C. Weld, and Cutting Edge Engineering. Thank you for sharing.
@Bediasman15 күн бұрын
When I watch not just your channel but the likes of CEE and IC Weld, I get a sense of relief that im not the only one experiencing such difficulties. I run three workshops. Car mechanics were we cary out repairs, servicing, and MOT testing. Next door, i have the bodywork and fabrication shop with a separated, double paint spraying booth. Opposite these two workshops, i have what i call general engineering working with lathes and Mills. These are used for military contracts such as parts needed to build tanks and other armoured vehicles. Sometimes, what seems like the easiest of projects to complete turns out to be a total nightmare. With all the will in the world, you get to a point where nothing goes right, and the light at the end of the tunnel just seems to get further away. Like boys in the playground using their jumpers for goal posts only, they move them further away and closer together, making the task of scoring your goal that much harder. Strange analogy, i know. I guess what im trying to say is. No matter the journey taken to get to where you need to be, difficulties can always be overcome as all three of you guys have proven. Time and time again. The outcome with patience, thought, and dedication is that the projects always end up looking as they should do, perfect. I know, I know, I talk too much. Sorry people I look forward to seeing part two soon.👍⚒️🏴
@boogiewoogiebubbleboy287714 күн бұрын
Cee Curtis is the man! But I you are when it comes to the on-site repairs. Love your content and your explanation of what you're doing.
@dougdecker126114 күн бұрын
Nice work.. I found myself stepping back from my phone screen, way over here in Louisiana, when you were pumping the porta power with the ram... I've had them damn things fly, burst internally or actually break the base. My old ass is gun shy of them things... I've been off my tools lately after over 30 years in the fabrication trade and I'm enjoying your content.
@warrenbridges409515 күн бұрын
Great Job. It is great to watch you and the below mentioned people work there repair magic. Keep up the good work.
@kenbouchet787413 күн бұрын
Wow thats a good repair, the manner of that bend in that shaped material made it nearly impossible to to straighten with the tools you have available. Thats a great idea you have to make the start and finish of the welds neat & tidy.
@whathasxgottodowithit3919.15 күн бұрын
That truly was amazing!! Great work, Greg!! By the way, I bought Florin Tractor’s 100 Ton Press, when they went out of business,the frame is massive, that’s what you need!! Keith Fenner built in my opinion, the best press I have ever seen! That might give you some good ideas ( Turn-Rite Machine Shop) I like the way all the press equipment is on top and encapsulated in case of a hydraulic leak!! I believe the series is “Press Talk”,Well thought out, I’ll bet you will do one better!! Thanks, Vic!!
@vicchiapetta416615 күн бұрын
I was figuring you would partially cut the problem ear off so it would be easier to line up. Weld a "jig" in the yoke so it would close to true when you welded it back up. I have had these types of repairs. Good job on the fix.
@C-Culper487415 күн бұрын
I guess that it would come down to being able to supply enough heat and force to the part as to the method of repair actually chosen. Mark from Melbourne Australia 🇦🇺
@markfryer988015 күн бұрын
@markfryer9880 Supplying heat isn't an issue for me. A rosebud will do the trick. At what point do you wipe out the integrity of the steel. The cooling process affects that, too. I have had to heat things more than I wanted to. I let things like this air cool, but it makes you wonder. Knock on wood. I have had good luck, but I have puckered up doing it.
@C-Culper487414 күн бұрын
Greg, you need a Cold One after this...... PB
@ypaulbrown15 күн бұрын
Great video, love seeing the different challenges… Looking forward to part 2 🥂
@alexbuilds70615 күн бұрын
Amazing love that plasma,beveling,press and the bud rose torch too! The work you do l love it its my type of work love the challenges! U do a great job making it happen! ✌🏼👍
@edgaralvarado636915 күн бұрын
You guys got some huge beers out there, definitely a strong can to bend a church key that large.
@soupwizard15 күн бұрын
Excellent decision to cut off the old and weld the new. This is exactly the way I would have done it 50 years ago. Sure, brings back a lot of memories. Pretty impressive welding truck you have also. Be nice to see a short video of a walk around of the truck and the way it is rigged. I will be back for part. #2
@terrycannon57013 күн бұрын
Brilliant video. This is first class engineering and fabrication. Looking forward to part 2. Thank you
@user-tv3rd9bz4w15 күн бұрын
You should absolutely go for a shop built press video series. I think following you as you create the "Ultimate" shop press would be the "Ultimate" video experience!!!
@JeffM-fy8tz14 күн бұрын
I had to do that for the bolt anchors on a D10. They hold down the weights. Tried a propane torch, took to long. Just gonna have to get them glowing cherry orange with a cutting torch and use the press. Once they were back to shape. We wrapped them heat blankets. Let them cool over night. Next day installed them back on. These things were bent beyond repair. There like 2 to 3 inches thick and 2 ft long. Your just gonna have to manipulate that glow and bend slowly to shape.
@kimwatchman64415 күн бұрын
Looking forward to your new press build.
@mingthemerciless685515 күн бұрын
This is the kind of stuff I could have a blast with! Although I did have the thought of cut it off and replace it when I first saw the project. It was kind of cool seeing all the attempts to straighten it and how close you got. The other end of that to the floor might've given you you the leverage needed to finish the bend. But the final solution probably came out better than you could've ever gotten the other way. Really nice work !
@CB-68-westcreations10 күн бұрын
Always amazed at your skills!! Great video.
@ronpatterson548315 күн бұрын
Simply amazing! Looking forward to part two.
@DaveImagery15 күн бұрын
Keep up the great work Greg.
@nickpersenaire444315 күн бұрын
So far so good. I"m impressed mostly because I would have had the same equipment problem such as a press that could handle something like this. You adapted and overcame the problem. Love it. Keep on keeping on.
@MarvUSA15 күн бұрын
Awesome, challenging project! Great job.
@kirksdoors15 күн бұрын
This is a wild repair! The vast majority would’ve said no way. Kudos, man.
@guymann401613 күн бұрын
0:05 this looks like it's right up your alley. i can even hear a little snickering in your voice when you say "can I fix this". lol, yes.
@aaronkcmo15 күн бұрын
Awesome job working tgat big huge arm you spent a lot of time on it and as always the outcome was well worth it I like how you don't rush you work you take time an look things through to make the job right ! 👍👍
@victorjeffers199314 күн бұрын
I have the same beetle track torch it’s sweet. Never tried the plasma cutter in it. Will have to give it a try sometime. Thanks for sharing!
@McNeillWelding14 күн бұрын
You, CEE, C&C Equip, and Perpetual make my playlist... Allstar Line-up...
@iainkinsella470815 күн бұрын
Greg your talent is amazing. Like I have said I am just a old pipe welder
@glenngosline171015 күн бұрын
Love your channel!!! Really great content!
@michaelweinstein279515 күн бұрын
Im amazed it moved. Hats off!
@brandonscarfe880313 күн бұрын
First time I watched your channel I might be hooked
@johnharman54406 күн бұрын
Nice work, and a very interesting job at that. It reflects how costly a new part would be, and if you could get it in reasonable length of time. Enjoyed, cheers!
@howder195114 күн бұрын
Wow! Awesome job and video! Thanks for sharing! 👌👍
@rudyrivera74269 күн бұрын
That's a lot of metal to bend back in shape. Cheers good job.
@anonymouscoward755915 күн бұрын
Some of us make those castings you keep bringing in the shop. I'd love if you could show the foundry logo on these castings, and part number, because there's a good chance we might have supplied them. We pressed the ears on these all of the time before final machining the castings.
@foundryman198515 күн бұрын
I will definitely start looking for those!
@OFW15 күн бұрын
@@OFW Awesome! I love the content.
@foundryman198514 күн бұрын
Havent seen your channel before, but the yellow piece of metal doing a horse inpression in the thumbnail intrigued me.
@FelixDK1415 күн бұрын
Just passing through watching your video and reading the comments hoorah
@89firebird15 күн бұрын
That was the most challenging project I’ve seen you do. That was bent and warped. Maybe getting it red hot like blacksmith used to do then press straight??? Your method was very good too. Now line bore Really enjoy your channel
@harveystephens611515 күн бұрын
Neglect is what keeps you in business
@johnpope446415 күн бұрын
Yeah...he's there because some pinhead operator broke something...
@haydenc274215 күн бұрын
@@haydenc2742, ICWeld has a sticker; "I'm here because you broke something"
@fredk.200115 күн бұрын
@@haydenc2742 Plenty of Pinhead operators around the world in all sorts of industries. The trick is to keep them away from the New equipment no matter what it is because we all know that after they have got hold of it, it will be at the same standard as everything else! F@#$×d Beyond Economic Repair ! Mark from Melbourne Australia 🇦🇺
@markfryer988014 күн бұрын
Greg you the man brother. And Jacob too. OFW crew gettn r done.
@McNeillWelding12 күн бұрын
As a non-specialist, since the initial aim was to preserve this "ear" without cutting and re-welding it, I wonder if reforging this "ear" might not be a good solution in this case ? But of course, you'll tell me that you need a forge, which isn't available everywhere for such a piece of metal ! Good job anyway, like nothing happened !! Rocks !!
@segomatu706315 күн бұрын
Excellent repair. I'd love to see that press rebuild vid.
@markwegner61002 күн бұрын
Love this video! So much great info!!!
@tigordie291610 күн бұрын
Outstanding work as always , master welder/machinist
@travelingtech325114 күн бұрын
another nice repair , me personally would have used lincoln MC6 metal core wire no slag to clean up runs hot and fast and lays down nice and flat like that fluxcore and while you had the gouge out those 3/8 flat carbons were perfect to knock off those runoff tabs . i might have tacked a couple 3/4 round or flat to the outside of those ears to keep the spacing when you back gouged and welded the inside since you didnt use the spacer again you wouldnt think she move being that thick it turn out mint excellent job gregg and on to the next one
@raycorb293814 күн бұрын
thank you so much for sharing every thing ! jesus bless you
@NimaSomeh15 күн бұрын
“Can I fix this?”....that’s a good one...your funny
@sawboneiomc880915 күн бұрын
Lincoln makes the best dual-shield I've ever run,their new machines are not what they once were but I'm good for 2 rolls of 71Elite a week. Cool video man!
@user-ul3vu4ks2p15 күн бұрын
They definitely make good wire!
@OFW15 күн бұрын
Greg, good stuff!
@russellgilson407215 күн бұрын
This was a great video and nice fix, Thanks.
@carlwhite822514 күн бұрын
Give that guy a Gold Star for twisting up that part. That took some doing... L0L. I was curious as to how you were going to un-twist that back into its original shape & location. Bending back is one thing. Twisted is a whole other beast unless you heat that steel to a rosy red color. Then at least you give yours a fighting chance. Looks good man. Well done.
@bfd156515 күн бұрын
Wonder if that machine got rolled on its side and the arm had the misfortune of catching it.
@2xKTfc15 күн бұрын
@@2xKTfcthat would have been intresting to see but nope it’s way simpler then that, the bolt that held the pin in broke.
@jacobmcnaught313715 күн бұрын
@@jacobmcnaught3137 Oh yeah that's also no good for the part!
@2xKTfc15 күн бұрын
You should throw piece of cable /chain on the press with safety hook. Save your rams if they kick out and you know it will only go the length of the cable. We do that for using center hole rams for when you snap 1 1/2 all thread when pulling seized picot pins🙄 . Great video bud 👍
@2wheelzdown18015 күн бұрын
I kinda miss playing with all the enerpac jacks/rams at my old job. One time we had a guy shear a 2" threaded rod with a 100ton ram trying to pull an insert out of a die bed. That baby shot 30' in the air to the ceiling.
@TheFallenAngel1352414 күн бұрын
Awesome as Always Cant wait for part 2
@UKDrew15 күн бұрын
Great video, I like to use 2 rams on a project like that, one to hold the piece in place and one to do the pressing, Thanks
@kevinsantema680715 күн бұрын
Great video, a head scratcher for sure but the other ear is a question mark for me. Maybe wish you had done two new ears some day! But time will surely tell Nonetheless a great fix, very nice welding.
@garytompkins376115 күн бұрын
Awesome job.
@iaam11714 күн бұрын
Bad A..!! Can't wait for the next!!!
@augienajera64215 күн бұрын
Please include in your descriptions the machine the parts/repairs are for. It's nice to be able to go look at what it is.
@Stan_in_Shelton_WA15 күн бұрын
I’ll add that in part 2.
@OFW15 күн бұрын
@@OFW Maybe even show the whole forklift or whatever it is.
@dirtfarmer747215 күн бұрын
A decent pair of channel locks and two bowls of Wheaties for breakfast, you could’ve bent that back straight by hand😁👍
@bowboysam15 күн бұрын
Pop a can of spinach and its a 2 sec fix
@andrewbeder5115 күн бұрын
@@andrewbeder51😅 Popeye reference for the younger viewers to puzzle over! 😅
@markfryer988015 күн бұрын
You’re funny, & old like me, thank goodness I’m not the only 1
@dirtfarmer747215 күн бұрын
what a process as always very good work a great thought process.
@jerrybeasley-dq5sd15 күн бұрын
I wanted to start a pool as to when you'd cut that tab off. But you went down swinging and with that tear and cracking it was the only thing you really could have done. Excellent work. Now, where's part two?
@blister76215 күн бұрын
Still in the making
@OFW15 күн бұрын
I’m with knuckles, this story is fascinating. I would’ve thought that eye would have a crystalline issue anyway.
@ronbuckner817915 күн бұрын
15:52 Noodling over a problem is an important part of the process.
@suzu940415 күн бұрын
If someone ever needed a visual representation of the concept that there’s nothing in this world that is beyond repair - this video.
@localcrew12 күн бұрын
While I give props for trying to straighten things, most of the folks that do repairs like this would have cut that bent sucker off and welded a new ear on like you eventually did. God job
@slyfox742910 күн бұрын
Sleeping on a problem works well for me. I like to spend time thinking about how I’m going to solve it. When I’m pressing something that needs big pressure I will use something softer than the parent material it tends to lessen the part from getting spit out and killing me. lol. Pressing is a very dangerous activity. Love your content
@rickbray710015 күн бұрын
For some good machining, straitening and press vidyas look up Keith Fenner at turnwright machine. He built his press and has some nice touches. Most of his straitening is precision on prop shafts but educational. Also a big oxy/propylene torch is my favorite for things that don’t fit in a gas forge, used to heat shrink to straiten and camber jib and bridge crane beams and tubes on trussed ones.
@dwarnermg15 күн бұрын
Fkn sweet. Love it. Thanks!
@carlperkins14526 күн бұрын
..."after I stared at it for an hr."..true and funny how that works!
@robwilcox929615 күн бұрын
I believe those are 4x4 billets used to make rod and wire. These are heated and ran through a dye and roller set up to produce a round shape then drawn out to form rods and wire for cable, nails, etc. I was a metalurgist for Bethlehem Steel and handled rod and wire products. These are formed from ingots in a blooming and slabbing mill. We made 4x4's and 2x2's for this purpose depending on what was intended as the final product. The arm you are repairing was more than likely forged using repeated hammer blows to form the shape and maintain strength. You might need to build a rig and devise a way to rapidly form the metal with quick blows. Heat can be used as well. The press will probably not yield the shape you need and will cause you to find the need to deviate from that effort.
@aday163711 күн бұрын
Nice job sir. You'd have enjoyed working in the navy during WW2 fixing up battle damaged battleships and aircraft carriers!. Those guys did amazing work considering they had none of todays modern tools or materials.
@davidholder320715 күн бұрын
205 👍's up on fire welding thank you for sharing 🤗
@scotthultin776915 күн бұрын
Ouch! Damn Doug quit tossing us around! I thought we were friends! lol
@machinemoverman461415 күн бұрын
Greg?
@hyperluminalreality115 күн бұрын
@@hyperluminalreality1 thanks john
@machinemoverman461415 күн бұрын
If you loop a sling or strap through the handle of the Enerpac ram and the eye of the ear it keeps it from flying for your head! lol I learned that the hard way…
@brodielyon1313 күн бұрын
You are crazy to do that man
@rickvondelius742211 күн бұрын
nice 10 minutes of interesting content
@andrewmullen40039 күн бұрын
Awesome job!!!!
@Rubbernecker15 күн бұрын
I am trying to compute just how much hydraulic force it took to twist that giant piece of steel and snap the pin that was in there.
@stephenvale262415 күн бұрын
An amount so great it’s hard to comprehend. And it probably happened in less than a second.
@OFW15 күн бұрын
Subscribed! Great Channel!
@seafoxskipper114 күн бұрын
23:30 I knew I had seen that track somewhere before, but could not remember what it was or where I had seen.... I think you are right about Kurtis using a Beetle..... but maybe Issac uses one too......
@ypaulbrown15 күн бұрын
Very exciting when that jack went for a ride 🫨
@gregbakke829614 күн бұрын
To be able to bend it back without cracking it needs to be red hot. Your weed burner does not have enough juice. In South Texas we use a coil type head for burning the spines off catus so cattle can eat during droughts. Look up a coil pear burner, they still make them, this coil pear burner will put out a lot of heat.
@robertoobregon375015 күн бұрын
We had 1 when I was farming, HOT to an extreme
@dirtfarmer747215 күн бұрын
@@dirtfarmer7472 Lava rocks and a pipe BBQ pit and you have a furnace.
@robertoobregon375015 күн бұрын
I saw that coming that that bottle jack will pop out. In my mind i said you should have at least welded block around the jack just to secure it from doing exactly that. Luckily you were in the opposite side when it popped out
@nevillesmith979515 күн бұрын
Would love if you could get an auto-darkening helmet/filter so I can see more detail during the welding itself Awesome work as always!
@ttargetss15 күн бұрын
I’m working on getting a good one. Just putting the camera behind a lenses isn’t that great in my opinion.
Between Alistair123, IC Weld, C&C Equipment and CEE....You all make brilliant content with jobs that educate, entertain, and highlight problem solving skills. Great video so far Greg, can’t wait for PT 2 to drop
I hate when I look down and see the videos coming to an end
I agree; no acting, no obtrusive "music" added - just problem presented, options discussed then problem solved. Most intriguing!
We are same 😂
Yep , all great channels.
And snowball engineering
Everyone says the 500-ton shop-built press we have is overkill. But every once in a while we need all she has. Awesome video showing how to make what you have work. Cheers.
There is no such thing as Overkill when it comes to Presses! The stronger the better! Mark from Melbourne Australia 🇦🇺
Yep, it’s overkill, and “we” don’t need it…, till “ya” need it…, hahaha…! Then…, the space it takes up don’t seem too be so much of an issue, the unit is invaluable.
You mention standing and looking and contemplating your “plans of attack”, in essence… Do you ever wake up in the middle of the night, from a dead sleep, with an idea, and immediately head out to the shop to apply it…? I have found myself doing this very thing on numerous occasions. Great video, Thank you sir.
@@greggb1416 I often ask my employees if they have a problem that needs to be solved or worked on do you think about it when you're not at work?.. The good ones say I cant stop thinking about it till its soled or a work around is made....
@@seantap1415 hahaha…, yep I bet…, good people.
I found your channel watching Cutting Edge Engineering it was a suggestion after I watched CEE that was a few months back. Glad I clicked it I like heavy machinery repairs and welding. I served with the USAF for 25 years as a Jet Mechanic with experience on F-4, F-16,AWACS, KC-135R and B-52 aircraft. Now I’m 70% permanently disabled.
Jeez, that sucks Todd! Is your disability related to exposure to jet fuel and from crawling around inside fuel tanks and wet wings? If you don't feel comfortable discussing the matter then just say so. No harm. Did you ever manage to score a deployment to Australia for an Exercise at all? Mark from Melbourne Australia 🇦🇺 Former Australian Army Reservist
You might want to check out I C Weld, Issac has some of the same working conditions & operators as Gregg, reckless. Payday & quitting time the most important things about work for some people.
Thank you for your service, Sir.
You had me backing away from my screen!
I had to secure my smartphone when he started to press as I knew the 100 ton press would come flying like a bullet. That was too sketchy for my taste.
Got me clenching my cheeks!
I heard stories about my uncle straightening things by running them over with other bigger things like a D7. Back then, not a lot of gear and equipment, so things were done in the field. He was pretty rough, so guys would try everything else before coming to him. Thanks for sharing this challenge. Lot of guys watching and learning.
"Pretty Rough!" What an understatement for using a D7 dozer!"😊 I had a little chuckle over that understatement. 😅 Mark from Melbourne Australia 🇦🇺
That opening shot had me laughing out loud🤪🤣
Flying jig bits remind me of the lengths of talent to work on farm equipment when my Dad and GrandDad farmed. There was always something, and Granddad had a full hearth and blacksmith shop, so heating things up required stoking wood and coal. But I learned to weld and fabricate from GrandDad and watched his passion for old heavy iron. If I could do my dream job, it would be working on equipment while serving the Lord.
Once in a while things need to get sketchy , LOL . Really nice repair !
I bet your competitors weren’t queuing up to take this one on. The size of that repair was a David and Goliath. I got to thinking about the tool they use to weld railway line together. Loved this one Greg. Great job, thank you.
With this temper colors from the heat you brought in, I would think that the metal has lost some flexibility by now... 🤔 These flying parts from the press were scary...wow... Looking forward to part2, thx for showing! 👍👍👍
Amazing the amount of work you needed to get this to the point you can line bore it. I learn much from watching you Greg, and I am grateful to you for producing your videos. I don’t know if I’ll ever do that heavy duty welding or not, but having a frame of reference to refer to is a good thing. With what you had to work with, your problem solving really shines. I still admire the tonal quality of your voice….you probably have an untapped treasure there! 🙂
This has to be my absolute favorite so far, not sure why but the difficulty is what did it for me. That is brilliant finished product !
Love to see so many highly skilled tradesmen produce content. Hopefully this will encourage more people into the trades that are sadly lacking people. Great work!
*On Fire Welding* Bravo well done, thank-you sir for taking the time to bring us along. GOD Bless.
I enjoy watching your videos. Not a welder myself, but appreciate your skills. Learning much from you, I.C. Weld, and Cutting Edge Engineering. Thank you for sharing.
When I watch not just your channel but the likes of CEE and IC Weld, I get a sense of relief that im not the only one experiencing such difficulties. I run three workshops. Car mechanics were we cary out repairs, servicing, and MOT testing. Next door, i have the bodywork and fabrication shop with a separated, double paint spraying booth. Opposite these two workshops, i have what i call general engineering working with lathes and Mills. These are used for military contracts such as parts needed to build tanks and other armoured vehicles. Sometimes, what seems like the easiest of projects to complete turns out to be a total nightmare. With all the will in the world, you get to a point where nothing goes right, and the light at the end of the tunnel just seems to get further away. Like boys in the playground using their jumpers for goal posts only, they move them further away and closer together, making the task of scoring your goal that much harder. Strange analogy, i know. I guess what im trying to say is. No matter the journey taken to get to where you need to be, difficulties can always be overcome as all three of you guys have proven. Time and time again. The outcome with patience, thought, and dedication is that the projects always end up looking as they should do, perfect. I know, I know, I talk too much. Sorry people I look forward to seeing part two soon.👍⚒️🏴
Cee Curtis is the man! But I you are when it comes to the on-site repairs. Love your content and your explanation of what you're doing.
Nice work.. I found myself stepping back from my phone screen, way over here in Louisiana, when you were pumping the porta power with the ram... I've had them damn things fly, burst internally or actually break the base. My old ass is gun shy of them things... I've been off my tools lately after over 30 years in the fabrication trade and I'm enjoying your content.
Great Job. It is great to watch you and the below mentioned people work there repair magic. Keep up the good work.
Wow thats a good repair, the manner of that bend in that shaped material made it nearly impossible to to straighten with the tools you have available. Thats a great idea you have to make the start and finish of the welds neat & tidy.
That truly was amazing!! Great work, Greg!! By the way, I bought Florin Tractor’s 100 Ton Press, when they went out of business,the frame is massive, that’s what you need!! Keith Fenner built in my opinion, the best press I have ever seen! That might give you some good ideas ( Turn-Rite Machine Shop) I like the way all the press equipment is on top and encapsulated in case of a hydraulic leak!! I believe the series is “Press Talk”,Well thought out, I’ll bet you will do one better!! Thanks, Vic!!
I was figuring you would partially cut the problem ear off so it would be easier to line up. Weld a "jig" in the yoke so it would close to true when you welded it back up. I have had these types of repairs. Good job on the fix.
I guess that it would come down to being able to supply enough heat and force to the part as to the method of repair actually chosen. Mark from Melbourne Australia 🇦🇺
@markfryer9880 Supplying heat isn't an issue for me. A rosebud will do the trick. At what point do you wipe out the integrity of the steel. The cooling process affects that, too. I have had to heat things more than I wanted to. I let things like this air cool, but it makes you wonder. Knock on wood. I have had good luck, but I have puckered up doing it.
Greg, you need a Cold One after this...... PB
Great video, love seeing the different challenges… Looking forward to part 2 🥂
Amazing love that plasma,beveling,press and the bud rose torch too! The work you do l love it its my type of work love the challenges! U do a great job making it happen! ✌🏼👍
You guys got some huge beers out there, definitely a strong can to bend a church key that large.
Excellent decision to cut off the old and weld the new. This is exactly the way I would have done it 50 years ago. Sure, brings back a lot of memories. Pretty impressive welding truck you have also. Be nice to see a short video of a walk around of the truck and the way it is rigged. I will be back for part. #2
Brilliant video. This is first class engineering and fabrication. Looking forward to part 2. Thank you
You should absolutely go for a shop built press video series. I think following you as you create the "Ultimate" shop press would be the "Ultimate" video experience!!!
I had to do that for the bolt anchors on a D10. They hold down the weights. Tried a propane torch, took to long. Just gonna have to get them glowing cherry orange with a cutting torch and use the press. Once they were back to shape. We wrapped them heat blankets. Let them cool over night. Next day installed them back on. These things were bent beyond repair. There like 2 to 3 inches thick and 2 ft long. Your just gonna have to manipulate that glow and bend slowly to shape.
Looking forward to your new press build.
This is the kind of stuff I could have a blast with! Although I did have the thought of cut it off and replace it when I first saw the project. It was kind of cool seeing all the attempts to straighten it and how close you got. The other end of that to the floor might've given you you the leverage needed to finish the bend. But the final solution probably came out better than you could've ever gotten the other way. Really nice work !
Always amazed at your skills!! Great video.
Simply amazing! Looking forward to part two.
Keep up the great work Greg.
So far so good. I"m impressed mostly because I would have had the same equipment problem such as a press that could handle something like this. You adapted and overcame the problem. Love it. Keep on keeping on.
Awesome, challenging project! Great job.
This is a wild repair! The vast majority would’ve said no way. Kudos, man.
0:05 this looks like it's right up your alley. i can even hear a little snickering in your voice when you say "can I fix this". lol, yes.
Awesome job working tgat big huge arm you spent a lot of time on it and as always the outcome was well worth it I like how you don't rush you work you take time an look things through to make the job right ! 👍👍
I have the same beetle track torch it’s sweet. Never tried the plasma cutter in it. Will have to give it a try sometime. Thanks for sharing!
You, CEE, C&C Equip, and Perpetual make my playlist... Allstar Line-up...
Greg your talent is amazing. Like I have said I am just a old pipe welder
Love your channel!!! Really great content!
Im amazed it moved. Hats off!
First time I watched your channel I might be hooked
Nice work, and a very interesting job at that. It reflects how costly a new part would be, and if you could get it in reasonable length of time. Enjoyed, cheers!
Wow! Awesome job and video! Thanks for sharing! 👌👍
That's a lot of metal to bend back in shape. Cheers good job.
Some of us make those castings you keep bringing in the shop. I'd love if you could show the foundry logo on these castings, and part number, because there's a good chance we might have supplied them. We pressed the ears on these all of the time before final machining the castings.
I will definitely start looking for those!
@@OFW Awesome! I love the content.
Havent seen your channel before, but the yellow piece of metal doing a horse inpression in the thumbnail intrigued me.
Just passing through watching your video and reading the comments hoorah
That was the most challenging project I’ve seen you do. That was bent and warped. Maybe getting it red hot like blacksmith used to do then press straight??? Your method was very good too. Now line bore Really enjoy your channel
Neglect is what keeps you in business
Yeah...he's there because some pinhead operator broke something...
@@haydenc2742, ICWeld has a sticker; "I'm here because you broke something"
@@haydenc2742 Plenty of Pinhead operators around the world in all sorts of industries. The trick is to keep them away from the New equipment no matter what it is because we all know that after they have got hold of it, it will be at the same standard as everything else! F@#$×d Beyond Economic Repair ! Mark from Melbourne Australia 🇦🇺
Greg you the man brother. And Jacob too. OFW crew gettn r done.
As a non-specialist, since the initial aim was to preserve this "ear" without cutting and re-welding it, I wonder if reforging this "ear" might not be a good solution in this case ? But of course, you'll tell me that you need a forge, which isn't available everywhere for such a piece of metal ! Good job anyway, like nothing happened !! Rocks !!
Excellent repair. I'd love to see that press rebuild vid.
Love this video! So much great info!!!
Outstanding work as always , master welder/machinist
another nice repair , me personally would have used lincoln MC6 metal core wire no slag to clean up runs hot and fast and lays down nice and flat like that fluxcore and while you had the gouge out those 3/8 flat carbons were perfect to knock off those runoff tabs . i might have tacked a couple 3/4 round or flat to the outside of those ears to keep the spacing when you back gouged and welded the inside since you didnt use the spacer again you wouldnt think she move being that thick it turn out mint excellent job gregg and on to the next one
thank you so much for sharing every thing ! jesus bless you
“Can I fix this?”....that’s a good one...your funny
Lincoln makes the best dual-shield I've ever run,their new machines are not what they once were but I'm good for 2 rolls of 71Elite a week. Cool video man!
They definitely make good wire!
Greg, good stuff!
This was a great video and nice fix, Thanks.
Give that guy a Gold Star for twisting up that part. That took some doing... L0L. I was curious as to how you were going to un-twist that back into its original shape & location. Bending back is one thing. Twisted is a whole other beast unless you heat that steel to a rosy red color. Then at least you give yours a fighting chance. Looks good man. Well done.
Wonder if that machine got rolled on its side and the arm had the misfortune of catching it.
@@2xKTfcthat would have been intresting to see but nope it’s way simpler then that, the bolt that held the pin in broke.
@@jacobmcnaught3137 Oh yeah that's also no good for the part!
You should throw piece of cable /chain on the press with safety hook. Save your rams if they kick out and you know it will only go the length of the cable. We do that for using center hole rams for when you snap 1 1/2 all thread when pulling seized picot pins🙄 . Great video bud 👍
I kinda miss playing with all the enerpac jacks/rams at my old job. One time we had a guy shear a 2" threaded rod with a 100ton ram trying to pull an insert out of a die bed. That baby shot 30' in the air to the ceiling.
Awesome as Always Cant wait for part 2
Great video, I like to use 2 rams on a project like that, one to hold the piece in place and one to do the pressing, Thanks
Great video, a head scratcher for sure but the other ear is a question mark for me. Maybe wish you had done two new ears some day! But time will surely tell Nonetheless a great fix, very nice welding.
Awesome job.
Bad A..!! Can't wait for the next!!!
Please include in your descriptions the machine the parts/repairs are for. It's nice to be able to go look at what it is.
I’ll add that in part 2.
@@OFW Maybe even show the whole forklift or whatever it is.
A decent pair of channel locks and two bowls of Wheaties for breakfast, you could’ve bent that back straight by hand😁👍
Pop a can of spinach and its a 2 sec fix
@@andrewbeder51😅 Popeye reference for the younger viewers to puzzle over! 😅
You’re funny, & old like me, thank goodness I’m not the only 1
what a process as always very good work a great thought process.
I wanted to start a pool as to when you'd cut that tab off. But you went down swinging and with that tear and cracking it was the only thing you really could have done. Excellent work. Now, where's part two?
Still in the making
I’m with knuckles, this story is fascinating. I would’ve thought that eye would have a crystalline issue anyway.
15:52 Noodling over a problem is an important part of the process.
If someone ever needed a visual representation of the concept that there’s nothing in this world that is beyond repair - this video.
While I give props for trying to straighten things, most of the folks that do repairs like this would have cut that bent sucker off and welded a new ear on like you eventually did. God job
Sleeping on a problem works well for me. I like to spend time thinking about how I’m going to solve it. When I’m pressing something that needs big pressure I will use something softer than the parent material it tends to lessen the part from getting spit out and killing me. lol. Pressing is a very dangerous activity. Love your content
For some good machining, straitening and press vidyas look up Keith Fenner at turnwright machine. He built his press and has some nice touches. Most of his straitening is precision on prop shafts but educational. Also a big oxy/propylene torch is my favorite for things that don’t fit in a gas forge, used to heat shrink to straiten and camber jib and bridge crane beams and tubes on trussed ones.
Fkn sweet. Love it. Thanks!
..."after I stared at it for an hr."..true and funny how that works!
I believe those are 4x4 billets used to make rod and wire. These are heated and ran through a dye and roller set up to produce a round shape then drawn out to form rods and wire for cable, nails, etc. I was a metalurgist for Bethlehem Steel and handled rod and wire products. These are formed from ingots in a blooming and slabbing mill. We made 4x4's and 2x2's for this purpose depending on what was intended as the final product. The arm you are repairing was more than likely forged using repeated hammer blows to form the shape and maintain strength. You might need to build a rig and devise a way to rapidly form the metal with quick blows. Heat can be used as well. The press will probably not yield the shape you need and will cause you to find the need to deviate from that effort.
Nice job sir. You'd have enjoyed working in the navy during WW2 fixing up battle damaged battleships and aircraft carriers!. Those guys did amazing work considering they had none of todays modern tools or materials.
205 👍's up on fire welding thank you for sharing 🤗
Ouch! Damn Doug quit tossing us around! I thought we were friends! lol
Greg?
@@hyperluminalreality1 thanks john
If you loop a sling or strap through the handle of the Enerpac ram and the eye of the ear it keeps it from flying for your head! lol I learned that the hard way…
You are crazy to do that man
nice 10 minutes of interesting content
Awesome job!!!!
I am trying to compute just how much hydraulic force it took to twist that giant piece of steel and snap the pin that was in there.
An amount so great it’s hard to comprehend. And it probably happened in less than a second.
Subscribed! Great Channel!
23:30 I knew I had seen that track somewhere before, but could not remember what it was or where I had seen.... I think you are right about Kurtis using a Beetle..... but maybe Issac uses one too......
Very exciting when that jack went for a ride 🫨
To be able to bend it back without cracking it needs to be red hot. Your weed burner does not have enough juice. In South Texas we use a coil type head for burning the spines off catus so cattle can eat during droughts. Look up a coil pear burner, they still make them, this coil pear burner will put out a lot of heat.
We had 1 when I was farming, HOT to an extreme
@@dirtfarmer7472 Lava rocks and a pipe BBQ pit and you have a furnace.
I saw that coming that that bottle jack will pop out. In my mind i said you should have at least welded block around the jack just to secure it from doing exactly that. Luckily you were in the opposite side when it popped out
Would love if you could get an auto-darkening helmet/filter so I can see more detail during the welding itself Awesome work as always!
I’m working on getting a good one. Just putting the camera behind a lenses isn’t that great in my opinion.