Biggest Gear of Manufacturing The Largest Industrial Gear for Rolling Mill Plant HugeGear Production
2023 ж. 11 Мау.
3 059 330 Рет қаралды
#BiggestGear of #Manufacturing #TheLargest #IndustrialGear for #RollingMillPlant Huge Gear Production
This is a very dangerous job. It took at least 45 days to make the well and four men were working to make this video. After a few days, one fell ill Now my KZhead guy has these requests that this video of mine should go out please
#manufacturing
#production
#Manufacturing
#Process
#HugeSiloTank
#Limited
#Equipments
The scale of work done by these guys wearing sandles and dresses...and the dedication with which they patiently lay these sand casts are off the charts staggering...What an amazing work ethic!!!
Do any of these workers even see these comments?
Dresses? xD These are far from dresses. A lot of them probably think we look feminine in boot cut jeans.
The really sad part is the wages they get for doing such dangerous work, in a dangerous work environment, and in many respects primitive tools. Hell, the walls of the building are made with loose bricks! They may not have a choice, so I applaud their dedication.
🤣🤣🤣🤣
@@redjr16 I hope the workers could go home without having any injury everyday.
Did anybody notice that the 'lathe' was in two separate pieces? Each embedded in a masonry base. Did anybody notice there were two mechanical arms advancing the lateral and longitudinal with a ratchet mechanism producing a perfect 45 degree angle???? I am an old man with many years machining experience and I am very very impressed with what I see. I would bet that their foundry procedures date back to King Solomon's days. I have tremendous respect for these men. They are true masters of very old skills and methods. The finished product speaks volumes. With great admiration; Art from Ohio
After your reminder, I saw it, it was unbelievable, at first I thought it might take a few days to cut such a big thing, what should I do in case of human error, but I admired this semi-automatic ratchet! Respect
I have seen similar style lathes here in the USA.
@@Yew-show-meThere is a good chance that lathe was originally built in the US or Europe and was purchased at an auction and shipped to Pakistan
.. lucky you're not a metallurgist.
@@craig7350 what does that even mean? You probably don't know what a metallurgist even is.
I have been harsh on occasion regarding the processes used in these videos….. but……I must admit that the level of skill required to pull this off using basic tools and techniques is astounding. I applaud these hard working professionals for their can do spirit and determination. They make these impossible tasks look easy.
I spent a large part of my life including an apprenticeship in a foundry. Initially floor moulded oven dried green sand, then CO2 and later Amine. Over time the castings got smaller and mechancical roller tracking handling of the smaller moulds became part of the manufacturing process in the "drive" to faster and more efficient methods. Skills disappeared along with the characters as they retired or left the company. This vid has taken me back 60 years - thankyou.
Now, ini Video 2023❤
Te piaskowe formy odlewnicze, to dzieła sztuki, a ludzie, którzy je budują, to prawdziwi artyści! Podziwiam ich pracę i serdecznie pozdrawiam.
Nie artyści, ale klauni w cyrku. Cyrk odszedł, ale klauni pozostali!
wow it takes a lot of hours to make a mold I really have a lot of admiration and respect for these people who all work together greetings from the Netherlands👍👍👍👍👍👍👍👍👏👏👏👏👏🙏🙏🙏🙏
admire these guys the hard work they do.
Им уже ад не страшен, таким трудолюбивым людям дать технологии механизировать труд, кто видел литейное производство знает как должно быть и как работает, эти труженники без спец одежды надлежащей, техника безопасности отсутствует, а они трудятся, честь и хвала им,
Уж да плавить и разливать металл в сланцах и рубахе !? Трудяги одно слово ! Интересно что за сплав там получается ?
@@user-wk9sq9ek7p смесь бульдога с носорогом,,
@@user-wk9sq9ek7pit is cast iron sir. It's perfect for it's intended purpose.
@@user-wk9sq9ek7p ! Сплав получается чудесный: ребята заваливают все обломки, все обрезки, весь хлам на небольшие тележки и вместе с тележками сбрасывают в котёл. Что-то подсыпают из бумажных мешков--видимо, лигирующие добавки. Из этого сплава делают и огромные шестерни, и диски автомобильных колёс, которые, кстати, сотнями разваливаются при эксплуатации и снова идут на переплавку вместе с развалившимися мостами автомобилей!
@@user-wk9sq9ek7pЭто известная технология "из говна и палок"😂😂😂
I'm a safety guy for a sand foundry, its crazy how different things are in the east. pretty impressive!!
Near east. super dangerous and kindof fun! (Ive spent a lot of time in neighboring India)
عمل شاق وخطير من دون وسائل حماية الله يكون معاكم
احسنت
Awesome foundry work, followed by awesome machining work. Much appreciated your eorking, recording, and posting on KZhead. Thank you ! ❤😊
Seeing this brings to mind the effort of must've taken to manufacture the huge steam locomotives that we used to have in the early 20th century. Specifically of the drive wheels on the locomotives. These wheels used to be 8 feet in diameter on the largest locomotives.
Respect for their incredible work..... Does anyone know why they blow air into the sand mold?
It’s Co2 to harden the silica that they added to the sand
Thanks
Chào Bạn nhé. Rất vui biết kênh Bạn video rõ đẹp cảnh tuyệt vời, chúc bạn an vui và may mắn. Tôi rất ngưỡng mộ yêu thích đất nước và dân tộc Bạn.Hello. Nice to know your channel, the video is clear and beautiful, the scene is great, I wish you happiness and luck. I really admire and love your country and people.
A bit late to the party, but that casting and foundery work is excellent. I have never worn those robes but i believe them to be extremely comfortable to work in. Why the poor comments? Why watch if negativity and criticism is all you can offer?
Impresionante .... gran obra y buenos obreros ... éxitos Saludos desde Perú
29:42 Great to see all the safety precautions being taken. The protective clothing and masks. The carefully designed platforms for the men to stand on. These guys must be so grateful that their company looks after them so well.
And the perfekt Safety sandals👍
Steel toe nails. 😂
Hahaha, this is pretty common outside of Europe
I'm an American engineer, and have lead engineers teams all over the world. This is is common for most countries. To be honest, I have seen very few accidents, but also, I have known of some horrendous ones. But don't take this wrong Adrian, you are applying your values on them. Those safety comments, ALTHOUGH GOOD, is not how they think. If you handed them safety things, they would laugh at you and not use them. I once rigged in an 80,000 lb press, that had a value of well over $1 million us value to Sri Lanka. I had over 20 men who worked under me, and the only accident..... I stepped on one of the workers feet, while they all wore "flip flops" in my steel toed boots. Everybody kept teasing me, that I hurt my assistant, I thought they were joking, because he would laugh as well. On the 3rd day he disappeared, I asked where he was and management said he was taken to the hospital. I said why? They said, "becuase there was a cut on his foot from where you stepped on his foot, and because we don't wear shoes, it can very quickly become infected, and he could lose his foot, so the decision was made to get him medical treatment." It TRULY is amazing, how they do this, and do not injure their feet, but I've watched it done all over the world, and each time I am no less amazed.
No es negligencia es pobreza, no es para reirse.
I love watching these guys work. They act as one unit...not individuals but as one. You don't see much of that here in the west.
Verdaderamente son unos genios, mi admiración por éstos maestros, que sin hacer alarde de alta tecnología y medición, sacan adelante trabajos increíbles. Mi admiración total fuerte aplauso y bendiciones 🙏👏🌟
I should stand up respectfully for those great workers 👌👌
Every time I watch one of these videos I take joy in knowing there's an OSHA inspector somewhere clutching his pearls.
All the people complaining about safety are the same stupid people that would have died in industrial accidents. Thanks for keeping people without common sense alive for us to enjoy....
❤️ 🤔🤔🤔
This gives the term "labor intensive," a whole new meaning! A very impressive job though, given the conditions.
When I worked in foundry we had a few jobs like this
NAAA IT S MORE LIKE SLAVERY
This is an amazing work to use for production! These men have labored so to develop this wheel. Really enjoyed watching the process!
Very impressive work ! 👍
57:56 Мужик раскрепляет колесо. Оригинально закреплял и оригинально раскрепляет. А вообще молодцы хлопцы.
do you have the rest of the video showing how your crew puts teeth on the gear..it's amazing how you guys do stuff with sand casting. all those lathes & machinery are very expensive. you guys know what you're doing and make it look easy. the guys walking around barefoot doing this kind of heavy manufacturing. just amazing the confidence your guys have. each one knows the part he plays.
Those are good things?
a Martha Stewart good thing @@nathanwahl9224
Did you make a part 2. I would really like to see the rest of the process. Thanks. Jim Bell (Australia)
O outro lado da roda é semelhante ao primeiro, mas não vimos os tratos nos furos;
Awesome video. Again! ...but, what kind of liquid they used to sand hardening? After injection it seems like a concrete. Thanx.
Great video, thanks for posting it. What is that they use to harden the sand? It seems they are injecting something into the holes they poke in the sand.
Reminds me of my favorite activity in the Foundry some Sixty years ago. Thanks for the memory.
Mind blowing skills and ingenuity! Thanks for sharing !
The technology is hundreds of years old.
I think these guys are terrific!
WOW!!! This video is on my top ten list of WOWs!...
Уважаю ,дай вам бог здоровья
I would have loved to see the finished gear.Great Job so far
Odsws🎉ooxakik ,j wm,ki
Me too. That was what I was anticipating.
@@wmden1expecting
These guys are amazing I wonder what their pay is somewhere like England or America these guys would be earning a fortune for those skills proper respect goes out to all of them
I am from Pakistan, unfortunately these highly skilled workers, are one of the poorest people in Pakistan, hardly making $2 to $3 per Day, the average monthly income for factory worker is no more than $100 per month. That is why many immigrate to Rich Arab countries like Saudi Arabia, UAE, Bahrain. They normally don't immigrate to UK or US, due to extremely difficult LEGAL visa and work permit requirement of the Western Countries. The Pakistanis in UK you see are mostly from Family sponsored immigration, where someone who made it to UK during 1960s and 70's has their children and grand children now marrying in Pakistan and sponsoring their families.
Unfortunately not what you think, under current economic conditions they are lucky to have a one meal a day for themselves and family 😢 !!!
우리나라도1950~60년대에 미군들의 쓰고난 장비들을 이용해서 필요한 공업 생산품들을들을 많이 만들어서 대단 하다고 생각을 해 왔는데 파키스탄 사람들은 아마도 폐선을 분해해서 생기는 철재들을 기가 막히게 활용을 하는군요. 그들의 천재성에 찬사를 보내고요 만일에 파카스탄에 제조업이 발전한다면 지금 일하고있는 사람들이 상당한 밑거름이 될 것이라고 생각 합니다.
Proud of these hardworking engineers ❤❤❤❤❤❤❤❤❤
I bet he wins all the sandcastle building contests
1 đất nước làm được tất cả bởi những gì họ có mà ko nhờ cậy nhiều về công nghệ. Thật đáng tôn trọng nổ lực các chàng trai đã làm ra.
Ohne Technologie könnte keiner dieser Menschen gefilmt werden 😂
that was a batch of high quality steel they cooked up 😅
It's all hot, heavy, hard to handle and.... impressive! Well done!
Wow! My hats off to em, all the years ive done that work i never thought what it would be like in sandals.... Damn..
Un trabajo excelente ,por obreros artesanales. De Colombia , felicidades.
Son profesionales.
Can you mention the names of the foundry and workshop? Are these in Lahore or Gujranwala?
Di fronte ad un ingegno cosi rimango ha bocca aperta !!! Complimenti e tutto il mio rispetto!!!
how do those holes and the pipe they put into the sand keep it formed together like that?
einfach Klasse was hier geleistet wird👍👍👍💪💪💪
That blue air hose, what is the gas that the technicians use to harden the sand? Just air?? Amazing fabrication process... mesmerizing...
Respect. This is how the west once did it too. And that's how you develop an economy. These guya are crazily skilled and perform miracles with small means.
Todo mis respetos a estos hombres…👍🏾💪🏿👏🏾👏🏾👏🏾
QUE TE VAIAS A TRABAJAR CON ELLOS
It's a very interesting process, and a lot of work, congratulations to the team that developed all this work.
this is amazing. Some of the scenes look like they're out of City of Lost Children or some steampunk fantasy. beautiful filming as well as fascinating look at what it takes to manufacture, Old World-style
Simply amazing ! Just think what they will be able to do when they discover that the world is in the 21st century .
HAIL FROM BRAZIL, U GUYS ARE AWESOME, GREAT PEOPLE, GREAT COWNTRY, GOD AND GODNESS BLESS U ALL.
thanks boss
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When you have the most populace country in the world, companies can just throw bodies at a project, if you lose a few oh well! It's the way all of us used to be 80 years ago. It's okay and quite interesting to see where we came from. I am very impressed!!!!
Sir this isn’t india this is Pakistan. Perhaps Gujranwala a big industrial city 45 miles north of Lahore. Here they make everything you want. In modern factories tractors air conditioners and multitude of engineering good machines etc; are made. Casting is a dirty business. Poor countries do have safety laws regulations etc; but not implemented. Thank you
Same difference. @@rashidzaidi5211
Je n'avais pas voulu apporter un tel commentaire, vous l'avez fait c'est fort bien et vous avez raison.
very professional workers, the craftmanship is incredible.
Индийская металлургия - это просто огонь ! ))))))))))))))) Жаль на видео не попала лаборатория, анализирующая состав сплава )
Its always Pakistani,Indians dont make stuff like this.
Да на фига им лаборатория?! Палец в чан макнул и по гримассе на лице делают анализ, а рядом сидит ещё один и зарисовывает карикатуру лица в качестве сопроводительной документации, чтобы показать заказчику.
The sarcasm in some posts is totally inappropriate. These people should be respected for the work they do with the means they have. They know the risks they run and do not get distracted, which unfortunately often happens on assembly lines in more developed countries, so to speak.
😊
....absolutely ...
Studies are now showing. Americans spend so much time of teaching safety. Nobody pays attention to just what it is that can kill you anymore. So injuries and deaths are higher today then 15 years ago. In job related accidents..
@@WizzRacing Yeah, I can totally believe that. I work for a very large company and my dept is responsible for safety, security and compliance. I see people get hurt and in almost every case they simply were not paying attention.
Totally agree. Almost nobody watching has skills to do anything remotely similar And most people don't understand that a lot of what they have and use was made in conditions and factories just like this.
I wonder how many of those guys die from Silicosis by the time they are 50 from not wearing masks? My back hurts just watching them squat down and work all day. They all do appear very fit and thin, not surprising! They are certainly meticulous in the work. Impressive.
Better to ask how many dont die.....easier to count im sure
There's a huge difference between fit and malnourished.
ماشااللہ! بہت اچھی ویڈیو اپ لوڈ کی ہے آپ نے ❤🌺🌹 اس گئیر کی کتنی قیمت ہو سکتی ہے؟ آپ کے جواب کا شدت سے انتظار رہے گا
I wonder what this process would look like if they had more wood. Would it be less work to construct a 1:1 wood blank and then make sand cast molds off of it? Sometimes all you're holding is brick and ore though.
Молодцы! Хорошая работа!
Интересно было бы услышать комментарий специалиста формовщика-литейщика, какой это век 19, 20. 21?
@@user-or1hp3nc2e где ты таких специалистов найдешь одни юристы да менеджеры
We all like to poke a bit of fun at the crap these clever men are producing, but there is no doubt that these men are very good at what they do. It's not their fault they dont have access to proper steel to make these huge gears from, and the induction hardeners to harden the teeth after they've been machined. They produce a gear that might not even mesh correctly with it's mating gear, but it looks the part and that counts for a lot. What I find the most unbelievable is how the entire building hasn't just collapsed on top of them all. The wall is no more than a badly stacked pile of bricks.
It doesn't count for anything if the gear doesn't work properly.
They are not making those gears for Entertainment purposes and fun. Ofcourse those work. Pakistan has many factories, sugar mills, cement plants, Hydro-electric power plants, Automobile and Farm machinery manufacturing factories that utilize their gears.
@@redfordrn Yeah, we'll just ignore all the faulty stuff we get from these countries. Maybe this gear meshed properly, maybe it did not but when I look for a quality product I sure don't look for, "Made in Pakistan" I'm not saying they aren't hard working and clever though.
¡Dios los bendiga! Enhorabuena a estas personas que hacen un gran trabajo. Спасибо за фильм очень здорово.
❤❤❤❤❤❤ GREAT PAKISTANI THEY MADE THIS WITHOUT ANY SPECIAL OR SPECIFIED MOULD, REALY GREAT GOD BLESS THEM, BUT PLEASE TAKE CARE OF SAFETY PARAMETERS ❤❤❤❤
Talented men. I love these videos.
This exactly what we did in the West in the 18th, 19th, and early 20th c. We want it back like the Trumpiola plan, this is where we need to be at.
At 1.00, never heard of a wheel barrow or seen one ? At 25.43 they REALY have one 🤭
One guy standing on top of flames one flame and his clothing catches on fire 🔥
Great job,great operators,do brasil Congratulations
Отличная работа браво 👏 👏 👏 👍👍👍🇰🇬🇰🇬🇰🇬🇰🇬
Technologies from the Middle Ages, but it’s not scary, but safety precautions are exactly from the time when metal smelting began, they work almost barefoot! However, in India there are a lot of people, if one leg is torn off or crushed, then probably 10 of the same barefoot people are standing in line in his place.
Not an indian video. ☠️
You might think this is India or Pakistan, but it's actually Bradford, UK. If it would be filmed in India or Pakistan, you would see developement workers.
lessons of teamwork 💪👍
Amazing team work with what you men work with you should all be very proud and earn your pay be safe
30:00 льют металл в открытых тапочках? Они серьёзно? Чуть брызги попадут и всё ожоги серьёзные, видно как металл брызгает в разные стороны. Ужас просто, люди сумашедшие
В сланцах , и никак иначе. Жарко у них. Они о себе не думают, рады что работа есть.
Писал уже, Что за сталь у них на выходе? Для определенных вещей, определенная сталь..... Тупо от балды накидали хлама, 1%углерода, 5% никеля, 2%хрома?.... ну нафиг, счтитать нужно, пробы брать!
Wow Amazing Works Hard working take care
Thank you! You too!
Excelente serviço. Fiquei admirando
Proud man to work in this fabrick.
Parabéms Para Vcs Senhores Trabalhadores!❤❤❤❤❤❤
Paq
APA
Like others have said, it's just as well they are wearing special foundry grade sandals and kurtas or they would probably end up in a spot of trouble safety wise.
Way bigger gears made in Milwaukee WI. 33 ft in diameter and 3 to 4 feet wide. Poured 20ft under groud. Machined on a 3 story lathe.
Hard work will age you so fast, hard to believe these guys are just in their 20's😂
Хм, а разве им не следовало сначала центральную ось вращения расточить. А потом от нее как от базы точить все остальное. Что бы биения большого не было
Các anh làm việc rất là tốt và thông mình sáng tạo.chúc các anh có nhiều sk .
Is this a cast iron technique? I feel this is a bit dangerous🥲
A bit? Yes, cast.
I believe that is why they call it a third world country, India Pakistan somewhere in that general vicinity wouldn’t you agree? And oh my God dangerous is not the word I could think of to describe the working conditions at the beginning of that giant gear
India memiliki tenaga kerja yg luar biasa. Krn mereka sdh mempersiapkan generasi yg handal sejak dini. Org2 dewasa sdh mulai mendidik anak2 mulai dr mrk msh remaja , utk menciptakan tenaga pengganti yg mumpuni. Salute. ❤❤❤❤❤❤❤
Pakistan
Thank you
Merci Magnifique !!!
Awesome workers...hard workers...but their working conditions leave a lot concerning...but the tractor is BOSS
OSH supervisor: "how many health and safety violations have they broken?" OSH employee: "yes"
None...there are none
This is how it's done in impoverish 3rd world nations, if you CARE so much tell your government to help alleviate poverty and educate these talented hard working honest people instead of finding faults and BITCHING !!!
That tractor is a HERO!!!...and is also super fancy.
A aria que vocês trabalham é horrível. mas com trabalho que fazem fica tudo muito bonito tudo perfeito Eu digo parabéns pra vocês.
Working in a foundry with sandles on?? That's got to be brutal!!
DON T WORRY THEY ARE USED TO STICK TNT UP WHERE THE SUN DON T SHINE AND BLOW THEM SELFES UP
Great video, its risering system is a bit weird, if I may say, the volume wouldn't be enough to feed the piece. Bless you all
Flipflops sandals and no gloves. RESPECT 💗
50 parts pot metal, 5 parts brass, 30 parts mild steel, 10 parts stainless, 5 parts dirt. Guaranteed.
The UK did this in many factories about 100 yrs ago. The major difference, we had a drawing to work to, and material quality control was orders of magnitude better.
It was no different, see en.wikipedia.org/wiki/Great_Unrest
"They are pirates and genocidaires. It is easy to have a high industrial level when it is based on the plunder and enslavement of other nations and people." ¨Son unos piratas y genocidas, es facil tener un nivel industrial alto cuando se base en el saqueo y la esclavitud de otras naciones y personas.^
من هنا أخدت المملكة المتحدة تكنلوجية الحديد
this is small compared to the work ive seen in the US at bethlehem steel. I was witness to the birth of gears about 30 ft in diameter with building designed to release the mold release pressure through the roof. They had pidgeon catchers for the bird that would die when the operation was complete.
Not by hand like these guys!
@@miami305garcia4 its about scale not production style.
Crocs need to be sponsoring these videos
России ,вставшей на путь импортозамещения,многому нужно поучится у этих многоуважаемых трудяг!
Поздно, всё просрали.