Hydraulic Forging Press made from a 25 Ton Log Splitter
2024 ж. 9 Мам.
98 463 Рет қаралды
A video to show some of the steps of converting a 25 ton log splitter into a hydraulic forging press.
Credit to James Ball
• Video
and Tim of BIG DOG FORGE
• Forging Press Build On...
for posting their log splitter press builds and inspiring me to build my own press.
Blind Dog Blades Facebook Group:
/ blinddogblades
awesome to see you posting new videos
Thanks Adam!
I’ve always wondered about this project, thanks for sharing. Your a creative handy dude, nice shop!
Wow, 25 ton is plenty of force! That puppy squashed that steel down like it wasn't there! Wish I had the skill to build one of these.
I like the way you think. I wish you had shown how she forged. I built a DaVinci with a cam.
Thanks for the vid. As a suggestion, consider an outside or isolated space for the hydraulic power pack. This could reduce the noise on the operator from the pump and motor.
Thanks Peter! I'm definitely planning on moving the motor and tank in to the back room some time in the near future but need to save up for about 30 feet of hose and a good mag starter and relay first.
nice, super cool build
Thanks Adam! It's working great!
A log splitter used to make a hydraulic press...damn clever! Thanks
My wife said "why is it u take everything apart when it is new" i just laughed... Some folks will never understand... Cool build!
23:30 that is impressive!
Welcome back!
Thanks Rob!
Love your shop. Very nice. Question. Could you build a small sound dampening box to encase the pump? Just a thought
You may be able to but I would think you also need to keep a little air flow going across it to help cool it.
Great video please keep them coming. I'm just starting the process of building basically the same thing from a log splitter. I know people have already asked this question but it's been a while if you're going to do something different what would it be I read all of the comments thus far so if there's something new. Thanks again Shane you really were very helpful for this old fart. Tim Tuthill
Thanks Tim. I just posted a new update video here that answers some of the questions I have been asked: kzhead.info/sun/frGyfNaBoGKIiZs/bejne.html&lc=UgyiWkgivC7HqdFT5Zt4AaABAg
Hey, what type of welder are you using? How many amps? Thanks
One thing I've heard, you don't seem to have a problem with, is some log splitters have the ram so close to the beam it makes the dyes go off square and level under pressure, the ideal place for the ram is the center of the dyes, on my log splitter forge press, it's to close and I need to put a space between the beam and the cylinder.
The REAL Star Trek,cool !
🎥 Great Video 🎬 ! _ Congratulations! 👍 🇧🇷
I love it👍👍👍
Might the motor be wired to the direction control so it is on only when called on? Mike
I need to build one of these. Imagine a 40 or 50 ton press!
That would be fun!
great job on the press im hoping to build one in the near future how is it holding up since you made this video ?
Could you build an insulated box around the motor and pump ,some good acoustic insulation might make the whole thing a bit more user friendly.
You probably could but it would have to be fairly large and possibly have some vents on it so the motor and pump didn't overheat. The best thing would be to get some longer hydraulic hose and put the motor and pump outside or in another room. The noise bothered me at first but not so much now. It's more of an annoyance when I'm shooting videos than anything.
That’s bad ass!!
Thanks Larry!
Thank you for posting this great video, for the past 3 months I have been considering doing the same exact build. I have been holding off because I have been weighing the pros and cons of building from scratch /scrap and sourcing hydraulic components vs modifing a log splitter. If I go with a log splitter I was considering the new 30 ton from TSC. It has little faster cycle time and I was going with a 7.5hp 1ph motor. Question to you. Would you do it again or build from scratch, what's your thoughts? Inquiring minds want to know. Thanks Kyle
Thanks Kyle. So far, the press is working great and I am very happy with it. It was quick and easy to do, and I wouldn't hesitate recommending going that route at all. That being said, I still plan on making one from scratch someday. I love doing that type of stuff and this way I could build it to my own design, but it will have to wait until I make a power hammer first.
hi friend. I watched his construction of the 25 ton hydraulic press with a 3 hp engine. Could you tell me what the flow volume of the oil pump is? Thank you and congratulations for the tips.
And Star Trek playing on the TV. Coolness.
Star Trek seems to always be on when I am shooting videos on weekends, which is a good thing!
Just got me one of those yesterday. How is it holding up?
Hey Shane!! How is your press holding up? What did you do about the pressure lock in the control valve? Thank You. Nice Video.
Hey Thanks for the video! I plan to make a very similar press. Looks like you did the build 3 yrs ago. How has it performed? Is there anything you might do different or recommend for someone looking to replicate? Thx again!!
I've seen presses built from log splitters, what I wonder is how much more economical is it to make one out of the splitter compared to piecing it all together?
I think ya could probably build it cheaper piecing it all together if ya used recycled steel and new hydraulics. If ya can find a used splitter that would probably be the cheapest way to go. I just used a new one cause my wife works at tractor supply and with her discount and the black Friday special we got it pretty cheap.
nice build Shane,, i want to build a 30 ton log splitter forge press and have seen many here on youtube but i never get a clear answer on the electric motor conversion,, most people are swapping out the 6.5 hp gas engines for 3hp single phase electric motors, but not nesseccarily stipulating what rpm the motor has? just wanted to ask about the Rpms of the motor you used,, does the lower rpm slow down the ram speed?? there are 2 variations available on ebay that i have seen,, one is a 3hp 3000rpm and the other is a 3hp 1700rpm,, what would you suggest??
How much would you say you spent building your press? Nice work by the way
Pretty much just the cost of the press, plus another 25-50 bucks for some scrap. Everything else I already had.
How big of a chunk of steel do you think you can forge with a 188 ton hydraulic press?
How did you find out how to set up the pump and motor the way you did? I can't seem to find any good descriptive videos on that
I haven't seen anything on it either, but I really haven't looked. I just fabricated a bracket so both shafts lined up straight, the lovejoy coupler mated correctly, and everything stayed in place after it was all tightened up.
Sound deadening pieces can be helpful to stop some of the whining. The archeological discovery of sound mat growing naturally under rental car carpets may or may not be a hoax. Very tidy shop, it's all about perspective. Cool project.
Take the momentary button out and replace it with a toggle. That will let you run it with your foot only I believe.
how much you can make one of those for me, or there is any way you can help me to get all the parts
Why didn't you just bore out the Lovejoy coupling out to fit the 3hp motor shaft instead of tearing the motor apart? Just wondering.
I am trying to figure a design for a press now. I do not think I want to use a log splitter I think I will be Money ahead to buy what I want then try to make do with something else. But I am considering a Making it gas power and mounting the engine and pump outside under a shed so I don't have the noise in my ear. If you had it all to do over would you have used a log splitter?
Not taking the noise and fumes into consideration. Could you use the gas engine? Is there a performance difference?
The gas engine that came with would work fine and make the build a lot easier.
Can anyone know how much ton of pressure need for build 1" round bar into a square bolt
Can’t you improvise a pulley system to where it increases the speed even more? Large pulley on the motor small pulley on the log splitter?
how's she traveling after a bit of use. doing some research to build my own
It's still working great!
This might be a stupid question, but why not just use the gas motor that it came with instead of replacing it with a electric motor? It is a functionality reason or gas fumes indoor thing? Just curious. Pretty cool by the way.
On your bottom plate, is your round stock solid, or schedule 40?
It's solid round bar. I don't think pipe would be strong enough.
What size phase converter are you running?
7.5 hp
Hi Shane! How you doing buddy? Jim
what make is your belt grinder or is it a ( bitzer ) of another machine base ??
It's a homemade Frankenstein that I built from several different machines. There is a video of it in my channel.
Love the content. Please smooth out the camera motion and avoid rotating the camera when looking up or down. I get motion sick.
that pump is a two stage pump. The ram will slow down when you start pushing hard
Yes sir .... I stated in the video a couple times that it's a two stage pump. You can see it kick in when I squeeze the metal at the end of the video.
I think if you isolate the pump and used semi-hard rubber mounts it would be quitter.
Yeah, I may have to try that. Thanks
Hey Buddy. How you doing?
Hey phooesnax, I'm still hanging in there. Thanks for asking. Had some life changes but things are settling down. Probably wont have any new videos for a while but I am planning on making more.
Good to see things improving. Think of you often and was hoping you are ok.
Nice conversion. I got motion sick trying to watch your video, are camera tripod very expensive ?
Thanks! Nope, I have several of them, just didn't think to use it at the time. I have been using one on my most recent videos though ;)
Great I will look for it.
Cross bracing for stand?
Yes, i've beefed it up quite a bit since I shot this video.
I was watching some John Switzer and wondered if I could use a light splitter and....your video came up following his. I'm new to this and picked up a KL English anvil the other day. I appreciate you guys sharing the benefit of your knowledge, skills and talents with us!
Congrats on the anvil. Finding a good one, at a price ya can afford, can be a real challenge sometimes. I'm glad ya enjoyed the video.
If there’s anything you would do differently what would it be?
I'm pretty happy with it. I think the only thing I would change is to make the die holder so it takes square die blocks. That way I could slide in some drawing blocks and if I needed to, take it out and turn it 90 degrees and draw out the steel in the other direction (length then width). It's an easy fix that I need to do. I would also like to get longer hydraulic hoses so I can put the motor and pump in the back room so it's not so loud.
Alot of work to mill that shaft down, could have just wired the motor, turned it on and ran a file over the shaft without tearing the motor apart to put it in the lathe, it is it's own lathe 🤔
YEAH THAT NEW MOTOR IS A LOT QUIETER!! WHAT?
Nice video. @9:24 the top of your press is too close to the light fitting, please move the light fitting away. Its too dangerous.
That was just a temporary location. It's just the camera angle, it's more than a foot below and to the side of the florescent lights and nothing dangerous about it at all.
@@SWPhotography good to know i am wrong about this. You are an expert in elctro-machenical field. I don't know the first thing. I am learning from watching video like yours. Keep making them, please.
OK. Basic forging I saw, but like tapering.....
It does a good job tapering with the right dies and a hand held flatter. I do a video on it one of these days.
Change the ram to a 40 ton
Why do you guys buy log spliters for these presses? Just but a cylinder, valve and pump. choose a short throw Cyl. 8 inch 10 Inch Needs less fluid/smaller tank. Build long thin vertical tank for cooling. There are surplus houses the sell pumps, rams, and valves. Take the 'I' beam, split it down the length, and put half on each side. No flex.
Wouldn't a shorter ram have been sufficient? Converting a new log splitter seems an expensive way of getting a ram and a pump. I'm not criticising your good effort, just trying to save money!
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Take the momentary button out and replace it with a toggle. That will let you run it with your foot only I believe.