How to Make Solar Panels Yourself with Epoxy Glue
2018 ж. 2 Қаз.
3 344 803 Рет қаралды
How to protect solar cells with epoxy glue
solar cells 52*52MM - ali.ski/bsAhZ
contact strips - ali.ski/3uNAYz
How to protect solar cells with epoxy glue
solar cells 52*52MM - ali.ski/bsAhZ
contact strips - ali.ski/3uNAYz
My new channel kzhead.info/tools/Zh04Qe21IxnZSgSsTQh8Vg.htmlvideos
Ab Nikki
Ab Nikki 16 banaa tha
@@pujaghorai8832 90 ⁶l
🙂🙂🙂😐xxx xxx, c.f. xxx xxx
Please how can someone get it online
Very inspiring👍thanks a lot for your good share✌️we ma make a solar panel too similar with this way (no need a glass, clear resin is enough). WATB.
the finished epoxy looked amazing!
Great Video thanks , can I incorporate the same method to make big solar panels? Did you make any video for that? Thanks
Pls I like to learn more about it. Is soo lovely to watch it. Am chuka live in Italy. Thanks
excellent tutorial really professional and detailed but yet easy and concise.
I am going to gently suggest that vinylester resin would be better that epoxy because epoxy breaks down in UV light. It discolored right away and then will become as brittle and fragile as the solar plates you are trying to protect. If you use epoxy be sure it has UV inhibitors in its formulation. Or find an additive. Also gentle vacuuming between plastic sheets will remove the bubbles and gently force epoxy into the gap between backing and solar cell.
Now what is the best way.
@ it’s even more confusing when you add polyester resin, which is also preferable to epoxy in terms of resistance to UV degradation. But like a lot of things there is no one single best. The final choice is always with which set of compromises are you most comfortable?
Thank you for this video! You helped me a lot:D
😂😂
O Bhai mujhe bhula doge
Bhai mujhe dila doge Munger ka
thanks for the tutorial.. 👍👍
THANK YOU VERY CREATIVE.
buen vídeo excelente trabajo esta muy interesante saludos y gracias
I really like your idea, but I wonder adding the cost of the plastic substrate and epoxy and labor if is cost effective?
if you're in the US, definitely look at the instructions on your epoxy resin. the epoxy i've used starts hardening up around 10 minutes, so it would never sit for that long for air bubbles to escape. depending on the project, if your surfaces are completely coated (meaning no paper on the sides) you can use a lighter or blow torch to remove the bubbles, just a quick wand over with heat. also, the CO2 from your breath will remove air bubbles.. not by blowing on it, but by letting out a "huhhhh" breath over it... but to make a ton of solar panels, you might pass out doing that! : )
Thank! There are various types of epoxy. I use the classic one which at room temperature hardens completely for 24 hours. Resins that are harder quickly are not suitable in this case. The best way to remove the bubbles is to place the resin in a vacuum chamber. But for a slow resin, this is not required, you can just wait 20-30 minutes.
@@grain8314 I'm in india I'm a college student i need to make solar panel in my self . How to i buy the epoxy glue . Send me the buy link
Kripya galat na kyunki jab ham Bana de tab Nahin banta
Great video . Very helpful . Sir ,thank you so much for shearing your knowledge . I am from Sri Lanka .
Thanks a lot of interactive video, it's truly inspired. WATB🙏
Love reading other comments, hilarious. You are an inspiration, please keep sharing you ideas. Ideas help others create visions.
For a more finish look, place tape around the plastic, then fill epoxy to the edge. Pull off the tape in a few hours and the edge will be straight and uniform. Faster to fill because you can mix a large batch and pour in the epoxy, especially if you do a large number of these.
Traduzir para o português
Thanks
where do I apply it and can I remove the contactor? do home computers and smartphones work?
This makes a perfect teaching material for kids and adults the like. Particularly, the video quality is quite impressive with emphasis on detail and without loud background music. The lack of narrative is a little bit frustrating, but I guess, it may helps us keep focused when the narrator has a heavy accent... like mine :-)
l am a Waris Ali and what is these
Совершенно верно, видео полезно в образовательных целях, но не как не в практических, что с таких элементов взять, разве что смартфон зарядить. It is absolutely true that the video is useful for educational purposes, but not for practical purposes, what to take from such elements, except to charge your smartphone.
Very cool, thank you sir. 💪🙏
去年學過有關太陽能光電架設，你的影片如老師告訴我太陽能板的製作方式
Thanks .for me es great .God bless you all,ever.
Amazing. Spasibo.
Nice and careful video. Very explanatory notes! Thnx!!
A Non-Yellowing epoxy I also would recommend. Thanks for the video..
Smart ...
G ik
Hi, I like the video, good instruction on how to make these cells into usable assemblies. Can I suggest you scribe or cut a line in the plastic under the cell where the anode wire goes, so the cell lays flat on the plastic square, this will take most of the stress off the cell structure.
Yes, this is great advice! I thought about it already when I made the video. This advice has already been given in the comments. I'm glad that my viewers are so smart. 👍
It is amazing ,nice work
Nicely done and informative video. Even the comments have been great on this one. Question though, if you wanted to make just a single panel or 2 for a well pump home us, which panels would you recommend that would still make economic sense (ignoring labor costs)?
Sorry I can't give you any advice for the well pump. These panels were made solely for experimentation with small home devices.
What about bonding cells with baking soda and super glue? You can position the cells easily while the baking soda is applied, then use one drop of superglue to bond the cell in place instantly. No waiting for the superglue to dry. To break the bond on the cell, just apply heat slowly with a hair dryer. You think this would work?
I was thinking of making a modular plastic frame for solar cells with contacts going down the plastic... Would make it a lot easier in my mind as you just place the cell carefully and coat it with a thin amount of epoxy. I also want to try putting epoxy resin in a vacuum with the solar cell, I just have the fear it might crack, but for 24 cents I can't complain.
So in general, acetone can be used to thin epoxy resins, can you not use it in this situation to both help with air bubbles and make application to the cells easier?
Perhaps I have not tried.
thanks a lot ,,, very nice clean arranged educational lesson
the current supplied by each cell is tiny, id use a single strand of the thinnest multistrand i could find, and with 50 cells ive set them all ona single baord either 5x10 or 7x7. Then you solder a single strand on the bottom, and then epoxy them in place , then solder the top connector to its neighbour, or run a strand of bare wire down between the rows if you are going to block parallel them, then the top coat of epoxy. Theres a dozen different ways to do it.
loved this
HI, I saw you mention at the end of the video that you can attach 2-3-4-5 solar cells to the plastic, but I'm a novice when it comes to these things. I was wondering how you could attach multiple cells onto the same plastic.
It is also simple. You should stick several cells on one plastic and solder them together. Then you cover everything with epoxy.
Is super glue conductive ? Also if so why not just super glue them all to foil backing plate ?
A propane burning torch will get the bubbles out a LOT easier and faster. Just hold it several inches away from the project and watch the bubbles pop to the surface! Also a playing card or old credit card works great for spreading the epoxy, too. Be sure to do this outdoors or in a very well ventilated area with no fire hazards around! And kids need to ASK MOM AND DAD FIRST before trying anything like this!
resin becomes more pliable if you apply a little heat also you can get rid of the bubbles with a little heat you can also get a bubble release spray
Perfect video,greetings from Romania!!
What is this man? You already came up with a wonderful and very useful idea. I will try to do the same, but I am afraid to fail. But, my friend, I saw that you used home lighting instead of the sun. Does the solar panel usually respond to home lighting, and how many panels will I need to charge One 3.7V battery within 24 hours? And Thank you very much for the idea 🌷👍
I it is a great tutorial. This tutorial help us to make many things. Please make more awesome video like this. Thanks
good luck in your innovative ideas
Hello, how do you solve the phenomenon of epoxy resin softening when heated
Can we use iron plate for make it bro
Congratulation for your excellent video!. Very neat & perfect job!. You are a perfectionist!. Bravo & THANK you
Don't you lose too much power from the damages you inflict to the cell (soldering and glue seems to alter quite a zone around) ?
I did not notice any changes.
LeChat, do you see an alternative?
good music, work and edit thank you man:)
Can we use araldite epoxy?
how do I connect my appliances and computers and mobile phones ?
wow...good job man...😊👍👍
Un trabajo muy interesante. Tomo nota 😉
Tradusco y veo
Well done video ! Very helpful. Easy to follow. Thank you for doing this.for us.
I'm glad that someone needs it.
For cutting the long strips into shorter squares, a paper cutting board would help drastically. It comes already with a measuring scale on it.
These are details of the personal taste of each master. :)
This is true :)
nice trick to make cheap solar cell... thanks for your sharing bro ... well done
Solar Panel at home Amazing!..
Nice! Can i use fiberglass resin to cover cells? what size of wires did you use?
You can make any coating if it is transparent enough.
Thanks for this video, you did a great job :) subbed haha this helped me a lot
Excuse me hi I need to ask something how to connect tis chip into the battery?
How long did it take you? In such a situation, it is better to go to work after hours and buy a new solar panel.
As someone with OCD I would like the panels to be heat sinked to a matt black metal backing. Just the panels work better when cold. I`ve got some small panels kicking about. They are so delicate. My friend broke one just picking it up. I will try this. Thank you.
Why poliester resin? and why not to spray it but apply it with toothpick? While you prepare the plastic support it is positive if you open canals for wires, that will help you stabilizing the wires easier.
If you want these for permanent outside, you must coat both sides to avoid moisture rusting the cells. Also, use glass (the plastic will degrade). Good for robots to find sunshine in the house!
Watch the video carefully: the epoxy resin is on top and around the edges, and on the back side is plastic. Such cells can be immersed in water without consequences.
grain, plastic will allow water to pass through over tIme and seasons. Especially when it degrades in the sun, and with changing pressure of night/day and contracting/expansion with temperature changes. They sell a sheet material called EVA that is impervious to water over time. It doesn't yellow in the sun. You vacuum seal it to both sides of the cell, or use glass on the bottom side. I made a 60 watt panel with EVA that has been in full sun for about 6 years with no rust, or moisture penetration. Epoxy on both sides of the cell is an alternative. The plastic might last a year in the weather. It's good, just not for long term.
I forgot to talk about wires. The insulation on a wire will allow a channel of air to enter/escape on a nightly basis as the panel heats and cools. This breathing will transport water vapor and will rust the cells near the solder joints unless you are very careful to seal the part of the insulation near the cell. When using EVA, you don't use insulated wire. Instead, you seal the EVA to the bare strips which serves as insulation.
@@TheRainHarvester You repeat the mistake of many commentators under this video. Why did you decide that these panels are for the roof of the house? If I did this for the roof of the house, the dimensions of the panels would be a bit larger. :) Solar panels are used not only for the roof of the house and not always the whole day for many years under the snow and the sun. Watch the titles of other videos on my channel and your questions will disappear. Only one example for my panels - a panel of 10 cells will give you 5 volts 400 mA - this is a great alternative to charging the phone on the beach and in the meadow. Watch the end of the video with the dough - kzhead.info/sun/iruEgsaoh6x7dps/bejne.html
grain , I didn't say roof with multiple cells. Just outside. Peace! You made a good video!
Liked and added to favorite. Maybe one day i will do it despite the fact that i never ordered from a foreign website especially from aliexpress. I suggest wearing cloth gloves and not touching the cover of the solar cells because you can leave imprints or dirt spots which can reduce the efficiency. What is more challenging is to see what kind of battery and electronic parts are needed to store the electricity, to use it later at the night for example on a veiose when you have, lets say , 50 sollar cells. Can you try such a project to store the obtained electricity for later use or to get a stable/constantly power.
For a small amount of energy at night (for example, night lights in the garden), supercapacitors may be suitable - aliexpress.com/wholesale?catId=&SearchText=supercapacitors
@@grain8314 awesome, thank you very much. Edit : youtube suggested me how to build a big battery with Li-Ion cells which provides 300 Watts , this is awesome but still expensive and advanced project requiring some special tools and an inverter for 230 V~. kzhead.info/sun/aaWiZa2KiJSClps/bejne.html . Well, this is a suggestion for how to build a smaller one and without inverter ,maybe a Li-ion battery from a drilling machine should be enough.
Sir you are done it OK but in panel that line how to make? Plz confirm
4:48 in my experience of soldering, the anode solder is easier to make on this kind of surface. I used to do micro soldering in iPhones to bypass or simulate faulty chips.
Why would you want to bypass that
We'll done Respactabile Sir
Can I attached with glass in the face of the solar pannel
Actually making a solar panel would be interesting .. so many vids on how to glue pre made one's together
@@DebakinandanSarkar are doing copyng and pasting on other channels the same text ?
Yep poor grammar. All of them are confusing putting together with making.
what does epoxy glue do with solar cell?
what is the anode and cathode material? what is the blue color, and how did apply it?
I would love to try your cost cutting idea
Thank You so much for the video really enjoyed it.
thanks. it's useful and interesting
👌
very nice and helpful thanks
Tahank you for inspiration Grain
Lovely camera work
This is great if you have more time than money and if you already have these materials at hand. Otherwise the higher price may be just as good.
ok so you bought the ones that you would join together to make a whole panel with probably the wrong sort for what you want cause they are made to be joined together in series with the bought joiners you showed early on in the video and made into a panel such as a 250 watt panel etc just thought you might like to know that
So how do you make them?? Just buy them online??
Very easy work thank you
👌
I'm from India🇮🇳. I like your work
Pl teach the regular panel 200cm by 100 cm four panel connection details with dc collector and inverter with grid meter ie bi directional meter
Great! Thank a lot.
شما که زحمت ویدئو رو کشیدید چه قدر خوب بود مواد لازم را حداقل به فارسی ترجمه میکردی 🤗
Can you make a solar panel from scratch like the ones used in solar garden lights. The ones like 1inch x 1 inch glass coat with the reflector material.I mean just the panel. What all materials needed etc. If not where can I purchase it?
www.aliexpress.com/wholesale?catId=0&initiative_id=SB_20200617120011&origin=y&SearchText=Solar+Panel+52*52MM
Bravo, magnificent, what a work of precision & patience ! ! ! You could add the resin manufacturer contact in non cyrilic alphabet for those, like me, that cannot read cyrilic. 😀 Thank you for your video.
This is a resin from a Russian manufacturer, the city of Dzerzhinsk. My friend from Moscow sent this to me in Moldova. Unfortunately it is not possible to order online. But this is the best resin I have known for about 40 years! raosteklotkan.ru/catalog/poliefirnye-sistemy/komplekty-smola-i-otverditel/edp-280-detail
Instead of resin coating, why not recess uncoated cells in appropriate substrate to accommodate thickness of wires and cell, then use glass or Plex as protective cover?
It's just a cheaper and faster option for small crafts.
why not twisting the anode wire when attach to the cell .. but twisted the cathode one ? can somebody explain plz ?
good video man i suscribed
You could clean the rosin off with acetone. (Nail polish remover!)
Thank you, I clean with alcohol. Acetone fumes are harmful, I do not advise using it. For this reason, acetone is not sold in Molodva. Here I did not clean the rosin, because it does not affect the quality does not affect the appearance. :) Please note rosin is not visible after coating with epoxy resin.
@@grain8314 Ok, Thank you for the reply! ☺
You could add this information in the video
I'd cut a little groove in the support panel where the positive wire goes, so it would lay flatter.
Great advice, thanks! I thought that too, but already when I watched the finished video. :)
I wonder if your supplier can be shared on the solar panel? Good job!
I like this!!
never saw this many bubbles in epoxy, and your quality too if you just tilt your mix you get better result. next problem is epoxy turn orange after long UV radiation.
Try stirring the epoxy for 30 minutes and you will see bubbles. In order for the resin to have no divorce after curing and to look beautiful, long stirring is required. As for UV radiation, you may be right, but my method is not intended for the roof of the house and providing it with energy, it is simply unprofitable and troublesome. I make such panels for my experiments. But you can use this method for example to make a panel of 10 cells and charge your phone during a picnic. This will give 5 Volts and 400 mA, see here - kzhead.info/sun/iruEgsaoh6x7dps/bejne.html
@@grain8314 not bad yeah 2W, i mix my epoxy about 2 min and it works too (iam very carefull while mixing, bubbles dont really disappear while let it sit). i like that you are not offended rather you give an solid answer. i would use polyurethane lacquer transparent for this panels
Actually, don't worry about vigorously mixing the epoxy at all, and some might recommend a heat gun or torch. Don't do either, mix well and just use a fine mist spray bottle with some 70% or higher Isopropyl alcohol.. spray it on and watch all the thousands of micro bubbles, even the ones you can't see just disappear.. it's very satisfying and a cheap but awesome solution. I wouldn't use a heat gun/torch, because introducing heat can make the epoxy set quicker, too much can actually warp the epoxy unevenly aka burning it, and again too much heat could damage the cell. Best!
You mention there are no bubbles when mixing but actually there are thousands of micro-bubbles. I've been working with Epoxy a bit, and a amazing but cheap solution is just using a little spray bottle that makes fine mist with rubbing alcohol. Spray it onto the epoxy and all the bubbles disappear, it's quite satisfying, and then the Isopropyl alcohol evaporates. Try this and best! Otherwise, great idea and video. Thanks.
That`s a good tip. I bought loads of small panels and never used them. I made some automatic blinds and want to get away from power cords. Need to make at least 7 volts to power the micro controller so about 5 then.
What is the Ampere rating for each cell? Video have voltage rating shown but not have Ampere rating mentioned... Please reply sir! I'm willing to buy those... And it's so important for me...please reply with Ampere rating...& how much Watt(if possible)...!
In the sun, these cells have 400 mA, see here - kzhead.info/sun/iruEgsaoh6x7dps/bejne.html
Congratulations for your nice work!!! I liked it very much. Very, very well explained, indeed! It's 0.440 volts for each cell and about the ampers, how many miliamperes each one? Thank you for your answer.
Each cell provides 0.5 volts. The strength of the current depends on the brightness of the light, with these cells being more sensitive to infrared light. In the sun, the cells give 0.4 amps, that is, 0.2 watts each cell.
@@grain8314 Thank you very much for your answer.
Muito bom! Good!
Very helpful...free energy
Thank you