Ford Escort RS2000 : Stumped by the amount of work on the inner wheel tub.
In this video we set about trying to get the near side rear quarter panel on but we are stumped by the amount of work it takes to complete the inner wheel tub. The amount of work this took to repair was way more than anticipated so ended up taking a lot longer
The rust just keep going and going.
This FORD ESCORT RS2000 is a FULL RESTORATION of the body shell and was delivered to us a FULLY STRIPPED shell, we are episode by episode CLASSIC CAR RESTORATION of this MK1 ESCORT.
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There's nothing like sitting back after work having a beer and watching a very satisfying episode of Yorkshire restorations.
One of the hardest things in life is to make something difficult look easy, this is what I am seeing here. Such a pleasure to watch and admire
Mk1 Escorts were from the early 1970s, not 1980s weren’t they? I remember lusting after them as a kid growing up in the 1970s!
The RS has come a long way, the amount of hidden rust is just incredible.
Imagine all the hidden rust on these unrestored Mk1 and Mk2 Escorts at car shows. Considering this one was only on the road between 1974 and 1989 😮
Is it easier to build a new car sometimes? 🤐
the metal working skills here is just next level, its a kind of thearapy watching these videos :-)
Love the explanation and close ups of grinding and removing old panels to get back to original metal.
Although the laser did not appear for a long time, it left a deep impression on me! It's so coooool ! !
I understand those lasers are like $75,000 USD
@@AndySomogyi Your idea is so outdated, the laser in the video only $23,000 !
I just love watching skilled artisans do their craft It is so impressive And the paper template that is just gold
Absolutely brilliant Steve totally awesome video and craftsmanship the Rs is in amazing hands.you never leave any stone unturned fantastic work as always ❤
Impressive as always. I feel for the owner as each piece of work shows that the condition of the shell was much worse than it looked. Best wishes.
Back in the day, when I was repairing rusty cars for a side job, all the panels were available from Ford Competitions department. I used to have a copy of the AVO repair manual to work to.
The easiest way to spot an AVO shell is look in the boot for the axle hump 👍
Great job and nice to see the RS2000 back again ❤
Nice one Dad. Lovely work as usual.
wow , that laser thingy is a cool bit of kit steve !!
Mates rallied these locally in the late 1980's/1990's. i was mainly mechanical(I was a RX3/$ person, not clunky old piston engined cars back then) but my shed had a permanent floor framing jig and permanent pulling points laid out for repairs, amazing how quick you can replace a side, front or back when you are cutting up complete cars for parts. So much wasted. Nothing much rusts badly down here(Tasmania) but escorts were prone to it regardless.
Good, clear and decisive instructions, great job Steve easy to follow 👍👍😎
Well done, fella, nice work, and what a great talk through on the process you took. I'm sure in the end the Escirt will look as good as new, just like all of the other projects you guys eirk on.👍⚒️🏴
I’m doing all this to mine but you make it seem so easy top quality work
Bringing cars like this back to life must be the most satisfying job ever!!
Impressed by the work you are doing to restore this fabulous car. Impatient to see the finished car.
Glad to see you using the laser!
I've seen those laser cleaners come with a welding head. They are absolute mustard at welding thin metal with very minimal distortion and actually quite quick at welding. Much quicker than picking at it with a MIG. The only thing is that the metal must be perfectly clean and with virtually no gap to fill. If you have some spare time with it you could offer a cataract removal service!!!
Very impressive work
A pleasure to watch. Thank you!
That lazer rust remover must be a god send not having to sand blast those hard to reach areas and all the mess involved with sand blasting
Thanks for the video. Great work Steve.
Loving the new music, very Zen, suits you. Maybe you could remind us which disks you are using on your grinder if they are flap or slit etc. That new machine is earning its keep now!
The skills are from another world
Superb craftsmanship. Wish I could afford to get my old Volvo restored.At the moment it has "patina".
Nice work
Superb welding skills.....a joy to watch.
Man that's a lot of work for such small area. Love your work guys.
1970 RS 1600 powder blue ! was my twin cam escort ! round headlight!
nice bit of explanation on panel removing big help for people starting to learn keep up the great video's
Love your work
Steve you're an artist indeed - outstanding work as usual.
Love watching you guys,so talented brilliant team.
I definitely like your work best. This video also has great presentation, and great information on all you do. You sir, are a metal genius.
Great work as always Steve, even though you have made that near side inner tub mint. I would of sent you one if we had known how bad it was. Never mind it’s done now 👍🏼
That Laser cleaner is going to be the mvp of your shop.
Brilliant
This is a joy to watch, you must enjoy your work,because you are so conscientious When you have finished this will be concourse Watching you replace so many small but important parts, has given me a new appreciation for how well this car was designed in the 60s, compared to its predecessor the Anglia, it is light years ahead,and still a very usable car on todays roads
Great work👍👍👍😎
It’s more of a replacement, now, than a restoration. Can’t be a lot of the original car left. Nicely done though, by a pro.
The owner just made history. A full video of the extent of the massive rebuild. Even the original is improved. Whatever it is costing, the result is easy sell and or satisfied result. Fantastic job on what most would consider a basket case. I know the effort involved as i had to rebuild two inner arches in sections, and floors and inner sills on my Barchetta. Panels no longer available is the worst reply to any enquiry. So much admiration Steve!
Good old British Steel!!! How did any cars survive over there???
Great video as always! I'd be quite happy to watch these if they were hrs long.
New subscriber love your work
just spotted a Hillman Imp. Will be great if you do a series on that as I'm just about to start body-repairs on mine
Hello, very nice work. Greeting from Germany City Solingen.
0:39: ⚙️ Extensive front end restoration on a legendary Ford Escort RS2000 due to unexpected damage. 4:25: ⚙️ Process of revealing and removing layers of metal to access original panel for welding. 20:57: ⚙️ Restoration process involves welding new outer tub to inner structure and replacing floor section. Tammy AI: Get video info faster & better
very nice smoth soft skills ;) need you for my VW T4 chears, grettings from Germany ;)
Metal wizards!
I am surprised by how much you have to work with they were tissue paper to start with and no rust protection 👍👍🇦🇺
What a Brilliant job Steve
Caught up on the full playlist for this one, great work!! Although there looked to be a fair bit of rust pitting in the osr inner tub, plus all the fabrication time going into repair panels ... would it not have been easier to fit a pair of inner tubs as you're this far into it? 🤔
This will be one solid shell when your finished Steve! Crackin job there bud 👍🏻😉🇬🇧
Top work Steve
This is a craft that is fast dissapering, it is only very special cars where it make sense to do this level of work.
Thanks for sharing, thoroughly enjoyed it.
That welding is brilliant, it’s like surgery. The only thing I ever welded took 5 minutes to do….. and 2 days filing to get the excess crap off 😢
Great video and car, ihave 3 mk1 escort mexico. What is that silver paint what you use?
Steve, your skills & craftsmanship are most commendable...!
Lovely work.
Masters at Work thanks Steve.
This is like Trigger’s broom! What will the proportion of original metal be by the end?!
Fabulous fabrication and weLding Steve.
You are so talented to be able to fix all these damaged parts . In France we said that you have golden hands (des mains en OR) .
AHH the rs2000 simpler times
As soon as I heard the word 'Laser' I'm like... Ok...I'm in 🙂
You accomplished quite a bit in this video made some definite improvements on this wheel house.great video,great job.just continue on doing what you do best.😎😎😎👍👍👍
Mk1's were up to 1976, mk2's from then to 1981
It’s a 1974 Mk1 RS2000
You are correct. My error :)
Question: a couple of videos ago you used a special kind of wire-wheel-thingamajig, 10-12 cm wide. It gave a great result with what to me looked like little effort. I was expecting you to use it again on poor pitiful Patches but you used 320 instead, why? Was it in preparation for all signatures at the car show or is the metal too thin? Is thin metal the reason you will only sandblast the inner and undersides? It seemed like a great tool for saving time and effort and prevent from inhaling a lot of dust if it can be connected to a shop-vac with good filtration. I've used that system for all my tools since 2003, I finally realized the importance of dust management when I got kids. For me, it turns out that it was too late, but Ryan is younger than I was back then so for health's sake, he shouldn't cover himself in dust and whatnot over and over again. There's a limit to how much only a face mask can protect so use both masks and control dust.
Yorkshire Car Restoration: sponsored by Safety Squint Welding Accessories and The Invisible Ear Defenders Co Ltd. 😄
The GoPro must be an valuable tool in the process as you can demonstrate to customers the money pit they have purchased before bringing it to you.
When you made that dog leg section, wasn’t the part you cut out a double layer? Did you replace that double layer with a single layer ?
Thought the Mk I was a 60's and 70's car.
It is , my bad :)
Thank you
Might as well start from new panels and transfer in the good original parts
When you repair and cut out sections, isn't the repair suppose not be visible? I mean seamless so that you really can't tell a repairs been made in the first place?
He's got to save time somewhere or he'll be spending eon's on the simplest of strips of metal. On structural it just doesn't matter, add to that all the rust proofing & gravel/chip protection, this repair will be as good as invisible even if you know what you're looking for. Quick Edit: Another thing too, 40-50 years down the line when this car is being restored again, it's useful for the next guy stripping this down to bare metal, to see where work has been done previously, just like it is for Steve here 👌
Loving that laser ooohh suit you sir
Nice BGM selection
Whatdo you do for a living? Fighting rust....😄
American restorers has it easier, way thicker metal on those rods/muscle cars and what have you not. Everywhere else we're working on what amounts to nothing more than mallable paper. This channel serves as proof of that. Master class as per usual Steve! 💪
I want one 😍😍😍😍😍😍
sooooooooo easy.....to watch
Can you show us some continuous bead weld at normal speed so as we can see how its done and the sound as well.. please
It's just "zzzzt", it's not bead welding it's continuous tack welds. If you literally don't know how it's supposed to sound I recommend going to welding classes first and foremost, and get an idea how to adjust the welder (though now you can get welders from Kemppi and Esab where you just input steel thickness and off you go).
sizzling bacon...and they're tack welds to reduce distortion..
Ouch! That fence post was cracking on Steve! Should the maestro of metalwork switch to metal fenceposts?
Lovely work
How come they tack weld plate on, then cut through some of the tacks? is it to relieve stress on the plate?
They tack on the new part, which first overlaps the old metal. Then they cut through both parts to match the old part perfectly to the new part by removing excess material from the old part. Got it?
A.k.a, "Cut'n butt".
See: Fitzee's Fabrications "Cut n Butt"
now you need a laser that goes around corners. That'd be the ticket!
Hopefully the owner is loaded and this project does not make a dent. If not they will be bleeding.
It’s mad how much 1970s cars Rot, must be the poor quality steel used or the painting process. Banging job though chap. 👍🏻
Not much thought was given to rust prevention back then. Chassis where usually painted after assembly, so the insides never got any paint. I wish to live to see if the modern stuff do any better after 40+ years. 🙂
@@Juntasification Best rust protected cars were built in the late 80s and the 90s.
@@Juntasificationvery true, just a shame as all the cars from the era have the most character unlike modern cars. The bonus is there a so few left so the value holds up. Skills like this chap has are absolutely fascinating.😊
With all the replacement metal, this is rapidly becoming a 2024 mk1 Escort!
Get a sheet metal punch tool. 🐜
I'm sure this was an icon of the 70's...not the 80's
COSMO COSMO COSMO we need it we crave it
I don't like to think of the conversations with the client on this one .....
Would a new shell then modified be cheaper?
Sevnties!