Axle Shafts - 4x4 Off-Road UTV Build Ep.18
Fabricating custom axle shafts from BMW and Peugeot parts.
This is part of a series of a four wheel drive utility vehicle build to lessen the work load on my trusty 2002 Honda Foreman Rubicon TRX500FA. This partially answers the question "Why?" but for those who want to ask "why don't you just buy a side-by-side instead of building one?" I just want to say - I'm not made of money. Side-by-sides are ridiculously expensive, even the car I drive around daily is worth less (not worthless though!), hell, it is even worth less than my 2002 Honda ATV.
"How much HP will it have?" - the 1.4 litre FWD petrol engine I'm planning on using has 55 kw and this will not change, but the torque will be tripled via the BMW differentials I'm using to transfer power to front and rear axles.
"It will be too heavy!" - this project just like the firewood processor project does not have to float. And a heavier vehicle will handle better anyway when hauling heavy loads.
Stay tuned for future episodes! Thanks for watching!
My other videos: / donndiy
#donndiy #homemade #4x4
Soundtrack:
Pomade - Silent Partner (KZhead Audio Library)
Welding equipment borrowed from Spetselektroodi AS, Estonia:
Fronius TransSteel 2700 welder
Optrel Crystal 2.0 Welding Helmet
Hypertherm Powermax 45 XP plasma cutter
More fabrication videos on kzhead.infovideos
I was just wondering why you haven't welded a handle on that center punch.
@@nicholascervone4734
@@marksmith8800 .
DOUDOU. DIENG. 34631098973
Һ
His skills are incredible. A mechanic. A welder. A machinist. A fabricator. If you can think of it this dude will build it for you
Outstanding "connection" between the two axles. You're hired
О, ништяк, бальзамчик на душу подкатил😁👍
Кайфуй молодой
I wasn't sure if Axle Shafts would work, but the friend did a professional craftsmanship, congratulations 👍👍👍
really good job. In 1974 I made the first side x side I ever saw it was fun to build and fun to drive. I can feel the thought and pride you put in your work. I wish there was plasma cutters back then. haha
Plasma cutter is a game changer indeed!
Я в восторге как всё аккуратно и четко. Просто супер. Хотелось бы видео почаще.
Душевное видео. Смотришь и наслаждаешься 👍👍👍
I really liked the way you cut the axels at an angle. This makes sense and gives more surface welding and less chance to twist the weld off. Smart!
No matter how often I watch your channel, I continue to be in awe of your craftsmanship and outstanding skills. Thanks for taking us along on your adventures.
Well done Donny. Nothing is to much for u. Ur ingenuity is amazing
I have seen most of your videos, every time you impress me with your knowledge and creativity to make things work and most important THANK YOU for taking the time to share it with the rest of us, I'm pretty sure that just like me, many others appreciate it so much Keep Up The Great Work Man, YOU ARE AWESOME!!!!! 😎
Donn, excellent work on those shafts. Honestly they add character to this project. Adapt and overcome!!!!
Your videos are like a drug! After watching I feel like I can go out and build a tractor or anything I want!! Your inspiration gets me out of the house and into the shop...Thanks
Another AWSOME video Donn!!! Really cool how you solve the cheap tool problem. Reminds me when I was growing up on my family’s farm when you couldn’t just go out and buy a tool when you needed it or even order one somewhere because it needed to be fixed then and now or your animals wouldn’t get fed or your fields wouldn’t get plowed. So when my dad and uncles needed a tool they would make one out of necessity. And you know that they say about that. Lol necessity is the mother of invention.
I love Cardboard Assisted Design! She's coming along nicely, Don!
You continue to raise the bar on yourself and you continue to clear that new level.
Great craftmensship and ingenuity ! Respect ! DIY the way it's meant to be !
We need to get him to 1mil subs he deserves it. Learning alot by just watching your videos thanks.
Yeah man! I agree, let's do this! 😁💪🖖
Totally agree, hello from Portugal.
@@ATH-nj6oe talented guy.
I'm loving this 'Tomfoolery'. Excellent!
i dont know what i like more, watching the off road getting build little by little or the parts that you design to be bend before mounting.
excellent work with the axes, very professional, congratulations
Amazing how nice the plasma cam machines cut (and Donn built his own!). Almost looks like a laser...
Красиво. Аккуратно. Красавчик! 👏💪👍
CVs often use common spline sizes so with a bit of time spent trawling though data books online you can often mix and match. For one project I fitted Porsche 230 inner CVs and Rover 45 outers to Passat drive shafts. For another I used the same inner setup with Mazda outer CVs.
Part 19 please! I've watched all from part 1 and can't wait to see more. 😍😍
Everything you've done Donn is unique, appropriate and professional. Today's work was no exception. Very impressive.
ش
I absolutely love your motor mount the way it bends into the shape super cool
If you still want to drill for plug welds you may be able to use a carbide milling cutter as long as it's deigned to centre cut. Carbide cutters are usually harder than most hardened and tempered steels. Great series among your constantly outstanding work!
Great job Donn, sure making it look too easy ! Looks super and coming together nicely!! Thanks for sharing with us, Fred. 👍👍👏🏻👏🏻
Your modifying skills are out of this word.
"Like a glove!" 😁😁😁 Ya gotta love it! 👍👍
Great episode, like that your using what you have on hand and making a bad azz ride!!!
정말~대단하시네요~^^~~ 예술품을 감상하는 것처럼 감동입니다~😄👍👍 항상~ 응원 하겠습니다~👍😄👍
Your a genius Donn you have incredible skills and talent keep up the great work! I can’t wait for more episodes I love your channel.
Я просто балдею от твоей работы, ты красавчик. Спасибо за твой труд во всём. 🤝🤝🤝
When I saw that first fabricated engine Mount I thought !that's not an engine Mount that's metallic artistry fabulous design👌👌👌👌👍👍👍👍😍😍😍😍🇬🇧🇬🇧🇬🇧
Просто супер, хочется увидеть финал.👍👍👌
As always, most excellent work!!!
This is crazy level modifying/diy'ing.
A great cutting/welding job!
The transmission is the main element of any 4x4 and the least we can say is that with Peugeot and BMW gimbals married together, yours is most original
Молодец мужик, все классно... 👍👍👍
Finally I got butterflies in my stomach when i saw ther is a new video from you
For me, it's usually a sort of "Aha!" moment. :]
@@clarkb1900 9х9х но
My friend, I helped you, and you helped me catch up.
Attention to detail is awesome 👍
Enjoy watching your work.
I like your introductory statements. Doing it your way for your reasons is the right way..
It seems that "blech" and "like a glove" are universal expressions. 😁
You know you're awesome when people subscribe to you channel just to thumbs down your vids keep being awesome donn the man with the action plan
Good engineering and technicalities, best for trainees,,,,,,good job and thanks for this informative video.
Hi, SUPERB!! Many thanks for the videos.
Nice work!!! Can't wait for the Maiden Voyage!!
Thanks Donn! One Off the Best!!! 🎅🏻👍🏻🇫🇮🇫🇮
Wow! Great machining and fabrication works.. so inspiring!
Thank you very much!
Excellent work👍👍👍 . Thanks for sharing. @ 14:44 HILARIOUS!!!!!!! 🤣🤣🤣
Beautiful work!👍
Very cool coming along nicely. Hello from Missouri
You're right about these new fangled tools. Cheers ☕
Excellent! You don't realize how cool this vids are!
Just thought about your differentials, in the transaxle, front and rear difference. Your going to need to lock the transaxle differential or when either the front end or rear end loses traction your going to be stuck. Here in the US, we've been building rock buggy and side X sides using front wheel drive drive trains and locked the transaxle differential and rear differential to solve that issue. Great build, keep at it.
Работа огонь!!! Приятно смотреть!!!
Wooww all you can see very skill and experience workers ..., great job ...! Fast , accurate and confident .! i like it ...! Regards from kuala lumpur and dannok city .
Inteligencia + Bom equipamento = Bom trabalho. Parabens !!
I'm waiting for next episode 👍. Good luck 😉
Encore une belle vidéo, j attends avec impatience la suite, tres beau projet
Absolutely beautiful work..
Awesome, looking real good! 👍👍
Nice urchfab reference with the like a glove comment lol as always great content dude just wish the episode was longer
Ace Ventura reference*
Very nice work !! Love the custom motor mount !!👍 And nice work on the cv axles !! You have come along way on this project !! Great work love your channel !!👍👍
the machining process is great
You Change the way how we gonna think.That is a brilliant idea
Your skills are very impressive 👏
O homem e bom o homem e espetacular 👏👏👏
... parabéns pela criatividade no desenvolvimento do projeto...dica no min 21:40 na usinagem torno poderia ter usinado a solda que fez ponta eixo para evitar desbalanceamento e vibração eixo.... excelente projeto.. parabéns..
Te felicito por tu proyecto y tu creatividad, sigo todos tus videos y les doy Like a todos. Seguí así, espero pronto el siguiente video. Saludos desde Argentina.
it will be a really tough 4x4, 💯👍
Great progress this week!
Absolute amazing work 👉💖
الشخص هاذا ولف سياره مصغره مشروعه ناجح الشخص هاذا مصمم جميع الخبرات والتجارب مكتسبها مكنيكي وكهرباء وسمكري وخبرة في المخرطه شغله في توليف العكوس التي تدفع السياره جدا ممتاز بتوفيق له اتمنى لو كان مسلم 😁
Столько труда. 👍👍👍👍👍
great video worth the wait and a little longer also thanks.
Beautiful engineering 👍
Great work! Greetings from Albania ❤
Another great episode.
Great Work! A lot of great work.
this video encourage me to work like this,thank you for sharing this keepsafe and God Bless (rowi world)
"Like a glove!" 😂😂😂😂
A pair of gloves are that he has to wear when dealing with diesel fuel.
@@bmg7488 Yes i know, i am English. I just found it amusing that he used such an English phrase.
Matt from Urchfab would be proud :)
@@bmg7488 lll9
Almost a Colin Furze reference 👍
New subscribed from Somalia 🇸🇴
You are doing an awesome job. This is going to be a great vehicle. Only one suggestion - Use more colorful paint. Black does not show off the details very well.
Super cool that you managed to sort out the shafts. That was a major milestone in the project seeing as hollow shafts are rare as hen's teeth, which is odd, because you'd think they'd be common, since they're crash friendly, where as solid shafts are not.
I think hollow shafts are available abroad but I guess it's only a problem with the local vendors.
Good review guys
Excellent job brother !
Clean and good work 👍
So, what kind of people are those who don't like these videos? Just wondering... Thumbs up from me!
cant wait until the next one
Just come across your vids very nice work and love the editing skills awesome work
Hi I like how you did your cv axles cool also nice 4x4 buggy build.
always great. divine hand in creation
Реально молодец. Особенно понравилось, что шлицами не играл, сходу фланец болты и нет проблем.
Qual brasileiros que ta vendo essa obra de arte da um salve ai!!