the 3 BEST SETTINGS to start tig welding
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So many settings and opinions out there that can keep you stuck, and overwhelmed when you're first starting TIG, or getting familiar with a new machine... so today.... LET'S KEEP IT SIMPLE! Let's break down what the most important settings to learn are, and how to set them up PROPERLY. Grab a coffee, lets hang🤙
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1 amp for every thousandths of inch of piece is a good rule of thumb to start
Goes out the window with stainless, but yeah that's pretty good for aluminum and steel, Ti to an extent
Normally way to hot for a tig 200 Lincoln
I will try this. My shop is letting me practice TIG when the flux core work is done. Nobody around to guide me so I am toying my way through learning. I practice filets on 1/4 carbon steel. I knew it was too low tonight at 120a. Will try 250a next time. I was able to do a pretty nice lap joint on stainless (for the handle of my hanging Skyjack toolbox) with 110a. It was about 1/8” thick
@@1979Spica I'd be willing to bet 250 is too high at full pedal but as he said it's a good place to start and work from. Just remember welding is about balance, keeping travel speed, filler diameter, amperage, etc all in balance. Higher amps will often require higher travel speed, and at some point larger filler to match the puddle size created from all that amperage. Experience will help you refine the amp per thou guideline and you'll just memorize ranges per thickness after enough arc time
What about when you have two thicknesses?
I really appreciate the time and effort you put into these videos Dusty. Lots of great information here.
I like to check in on fabrication and welding videos from time to time....most are very useful but yours is by far the most useful for welding. Keep up the great work and sharing your information...I'll be glad to share your work and subscribe.
I cannot express enough gratitude for you putting these videos together - Top notch quality. Excellent and informative content. Keep up the great work! Your tips are indeed helping!
Thanks for the post flow tip. I was welding aluminum with PoF set to the machine default of 2 seconds. My tungsten was always a dull black, and often times the start of the weld would be dirty. Changed the PoF to 6 seconds. The tungsten is shiny and the start of the bead is clean. Many thanks.
The post flow tip was fantastic! I couldn't figure out why my tungsten was burned after a pass. Now I have adjusted the post flow it always remains shiny.
Well said dude. I really appreciate the dude on the fabrication series when he does give out his settings.
I find your channel very informative & subscribed. I have zero experience TIG welding, but plan to buy a machine soon. I have only used flux & mig the past few years. No professional experience or training. Just learning as I go. A hobby I picked up after retiring the military. Glad I found your channel. Thank you
Ive been tig welding stainless for 2.5years… sheet metal, just recently started dabbling into aluminum work this helped me spot what may have been my issue the entire time trying this aluminum project, not enough post flow and taking the torch away from workpiece to soon
Thanks! You are correct. Even though the charts give a ballpark, I'm trying to make notes in a book of heat settings with my materials, and see what works, and what doesn't........ A learning experience for sure! So grateful that you take the time to explain things!!!!!!!!!!!👍
Very good informative information as always Dusty. Thank you.
Thanks for sharing these tips, cleared up some questions I had while a dabbled with tig welding😅
Thanks so much. One of the best welding video I've seen 👍😜
great vid. i have a esab 220ic. it definitely has advanced setup. welds beutiful. definitely great tutorial
Your video’s are awesome. You’ve helped me tremendously. One video I would like to see is the feeder Rod hand in action. Camera set up on your hand as you weld and feed the rod. Thanks for all your help. Jimmy
Thanks man. Cleared up some stuff. Nobody ever taught me. I’m just teaching myself. And I tried.034” aluminum today and failed miserably. Lol.
Excellent advice as always.
Thankyou very much for going into detail wirh these 3 best settings , very helpful and apreciated well done mate 👏👏👏👏👌
just getting back to aluminum tig welding, this is a great re-fresher video. i keep saying oh ya.
Nice video! Im in my TIG/Orbital class right now and the rule we learned in 1 second postflow per 10 amps as a baseline
For steel. More for stainless, less for aluminum. Same on cfh #'s too.
Very well put together, with simple and detailed info, thanks!
Thanks so much! I appreciate you watching, all the best to you🤙🔥
Haven't welded in years,learned to tig with petal.. But i always set machines by sight and sound..and experience is definitely key..
The different settings is fact. Where I work we mig and tig aluminum I get the joy of getting the new people set up and started, every mig machine will put the same beads down with different settings gotta find the right settings for each one.
Depends on torch rating too. Max amps on one of my torches is 90A.
You probably already know this, but if you press in the adjustment dial while adjusting, you'll move by 10-amp increments on your PowerTIG 255EXT. Cool feature. Great video. Thank you!
Excellent explanation!
Good advice... your videos are helpful as I develop this skillset.
Thanks so much for checking it out!
Nicely explained. Thanks for the refresher.
Glad it was helpful! Thank you for watching!
Thank you Dusty great video
Thanks again
Your right on what you said boss , the best setting is it depends on your machine, different brand different size of machine different settings.
Your cleaning or balance settings will greatly affect your current settings with AC welding. With the cleaning set high positive, your electrode will glow much more and melt the tip much easier. I heard him talk about this as I was typing. I typically run 30%.
I have a job at the shop right now & I totally failed at it. I have scanned KZhead & Google for suggestions on my HTP221 inverter & man … am I glad I found your channel. . THANK YOU!
How do you like your machine? HTP 221
Im really loving your channel
Good tips,thanks for the video🤗😎🤗😎
Very clear and valuable information for anyone not yet great at TIG welding, and that definitely include me. 😟 Now, is there any way to ensure the tungsten electrode don't touch the weldpool, or the filler rod for that matter, apart from skillful control, or to some extend, by using a "walk the cup" method to basically wriggle the ceremic gas nozzle so it, "walk along" at an angle and pace to suit the job.? 🙄 ☆ Niels.
An excellent video. Thank you.
Dang, that was text Book explanation, I'm just getting started, ( no school ). You did a very good, simple explanation. You should be teaching classes under your own private school. Thank you !!
You are a very talented Tig welder! You mentioned balance control should be around around 80 neg & 20 pos. Which is fine, but you can only achieve that using an inverter. With conventional transformer types you will be limited from 68 to possibly 72 with different brands. Most will me 68 percent neg max on the balance. The tungsten will not stay sharp. You can not adjust frequency on transformer power sources ,so you loose arc focus. And third, with some inverters you have a amplitude setting also called offset to focus every move energy farther to the pos or neg side of the arc. Which also can improve tungsten life and keep the tungsten sharp when welding thicker aluminum. 😎🇺🇸👨🏭
Excellent video. Thanks 😎
great info on postflow
grate vid. tnx alot
1977 I learned how to weld with an AC/DC machine. It had a lever for AC setting or DC setting. Had a lever for High range or Low range. A wheel dial to set amps. The decal for amps faded and rubbed off. Turn the wheel to that should do it. Strike arc on practice piece turn wheel up or down to that might be right! Strike arc on practice piece awww that’s it! I welded by the seat of my pants,,,,,,,feel,,,,,,,sound,,,,,,,sight. I’m 67 and think back on the “O.J.T.” Listening to the old timers,,,,,,,watching the old timers then go to the welding table and try to imitate what the old timers were doing! Thanks to all the old timers who took time to show me the right and wrong of various types of welding!
Thanks!
Thx!
Thank you.
Hello if the aluminium part is not prep good an it has contamination. Can this contamination make the arc unstable ?
awsome video, what are your thoughts on frequency settings?
Very very good job bro
one thing I would like to see in a video of the future is how to analyze heat input while welding. I understand penetration but sometimes I have high amperage and the weld is glowing hot. The same with low amperage. A lot of welders talk about "saturating" but don't really explain it very well. A tutorial on this would be nice.
And time is money so stop dragging out the videos with all the stupid childish funny haha's from tattoo boy. Get to the point and don't belabor it, we can rewind on jTube. This video could have been 3 minutes yet it was almost 13 ffs!!
Tighten up your arc length the tig is a scalpel, tighter arc will minimize your heat affected zone, large arc is like gas oxy ace welding. Tig is tight!
@@douglassmith2055 I see. How tight are we talking. Like as close as possible or like half a mm
Also never forget along with amperage, Tungsten arc length and Time all effect the heat effected zone. So even if you have the amperage set right & the arc length good if you dwell in one spot to long you will still dump to much heat. Also what helps is the size of the filler rod, if you're welding 1/16" stock and using 1/8" filler rod you will over heat the weld. I have the same issue.
I've watched 100rds of videos on welding. Both tig and mig and all of them where straight forward to the point and very educational. Your video however seems to be designed to focus on you being some sort of super smart guy. Sorry Mr wonderful but the other videos are more informative and to the point.
I am looking at getting the Lincoln Tig 200 can you please advise on pros and cons? Thanks, Tommy
now i just need to get a tig welder. im still mucking about with a flux core Mig welder
Right on 👍
Good advice as usual 🪙
Appreciate it! Thanks for checking it out!
How do you control this on older units that don't have adjustable post flow? I have a Lincoln 175 square wave
I would also add another item for a source of contamination. This would be that all the components on the torch are properly tightened. I recently had a problem when welding aluminum where I could not get a decent bead. I check my torch and the collet and screen had become loose. I tightened them up and the problem was solved.
The use of helium mixed in with argon helps on thicker parts.
Great video thanks! Can you do some intercooler piping video? that be awesome, having hard time sometimes.
Hello from Puerto Rico.
Thanks! I leave a msg right know. ✅️
I have a vintage Lincoln Square wave tig 175, and the pre flow is 5 secs, post flow is 10 secs and you can’t change that, nope! This transformer 84kgs beast has an auto balance 😳 meaning that you turn the knob up or down for your desire Amperage! Shining welds and shiny tungsten everytime, guaranteed 😁
Debating on fronius 230i magicwave vs everlast 325ext ... wondering if it's insanely diff . For my first AC machine woo
also if you dont have post flow on aluminum , your tungsten will oxide right?
Can you tell me what kind of welding rod I should use for light Tig welding.
I had a question about the miller welding helmet digital elite 2.0 if u could help me out that would be great
Great video. Thumbs up from me.
Could you guys please do a real world video of how to fix alluminum tig welding where everything clumps up and does not penetrate and blows hole into the base material? You keep showing perfect situations where we are not achieving or even getting close to. All youtubers that I have watched does the same perfect weld that i barely achieve one second then lose.
Also a great idea to wipe off the tig rods. You'd be surprised on how dirty they really are.
Dusty, Can I make suggestion for us that are learning and in the vids we sometimes can't see what material you are welding for any certain tip you are talking about? I know that sounds confusing but there are so many variables in welding each materials (I know some ate constant) but some of us get confused with the variables on each material. Hope you understand this request?
I rtry to go by the gauges but I still go by how it performs , I turn up if the welder is crackling too much and turn down if it gets to much a hum and that black on edges , some welders just weld hot and some weld cold , could be dirty or just cheap
This works best for me on a Miller Dynasty 200 for Aluminum *TIG HF Impulse *RMT STD * AC * Post Flow 3.4 or more * balance 69 * AC Frequentcy 80
Why does my tungsten ball always get bad spots on it. I can ball it and it want be a min and it starts to have particles on tip . Thanks and enjoy your videos.
Thanks LARRYMOORE
Im not welder , don't have license just hobby and I got my first machine for Christmas. I'm good in electronics and programing,so I'm curious if I make a wire feeder with arduino and stepper motor ,just like 3d printer,then is will work? I mean if you can feed the wire by hand then with stepper motor should work also isn't?
One thing that caught me was when welding aluminum, you speak about Balance being DC.. but we're welding AC. Am I missing something here with understanding ?
ive found that i just set my amps a bit higher than i think and then i just use the pedal to keep the puddle looking right
I would like to find a quick reference chart for different metals exc. Where can I find?
80/20 is a bit extreme. Is that that you normally use? General recommendation is 70/30. I usually use that. Sometimes 75/25, but that’s rare unless I’m using a lot of current on thick aluminum where a smaller amount of cleaning is still a lot of power. I’ve done 60/40 for thinner material with low current.
can the online course be done in uk ?
Do you ALWAYS clean your aluminum with inox brush ? I dont see any stain of brush on your aluminum, do I miss something ?
Капитальный красавчик. !!!!
I have lotos tig unit and the balance shows numbers + and - . The center is 0 . First - 1 is this 10% neg ?
With my 185 tig I just leave that machine cranked all the way up but my 355 machine i need to have my settings close
I just watched you lift the torch as soon you finished the bead 😅
*CHALLENGE* CAN YOU purchase a TOOLIOM Multi welder, that's got scratch start tig, and demonstrate on there?
I just got a inverter Tig welder and while practicing the torch arc will sometimes strobe (turns off and on rapidly) other times it give a continuous arc from the torch. Can you tell me what is causing the strobing of the arc and how to eliminate it.
You've pulse turned on .
Top
I wish I could weld like that. 😐🙂
19200 Amps for 3/16 material (from the amperage chart at 1:38) is a bit much unless you are trying to vaporize it or travelling very very fast.
the chart doesn't mean anything. i could crank my Lincoln 450 to the max , my brain controlling everything. the foot pedal my travel speed is a skill. it depend on people.
@@bjireton Late to the party, but I think you missed the point in your rush to boast. No matter how good your foot pedal control is you're gonna struggle not to melt both you and the piece you're working at 19k amps. You'll need 43 of your Lincolns connected in parallel to reach that level.
Welding is now a science... KZhead welders and coded welders are 2 different animals. No doubt. Although KZhead information is somewhat correct, most of the times they are not xray or ut welders. They are very focused on theory as if welding proficiency can be achieved by information instead of welding hours of high scrutiny subjected welds.
Please share the skills of aluminum pipe Tig welding
Miller econo tig has no ac balance adjustment, how necessary can it be? What's do machines like this have it set at?
jody at welding tips and tricks done a video on a machine that didn't have ac balance but i forget which machine and he said it had a little to much cleaning for new clean material and it left a large area of cleaning around the weld.. personally I wouldn't touch a machine that didn't have an adjustable ac balance because it has to much cleaning for new clean material and probably not enough cleaning for the old crap i normally weld and it'd be near completely useless for welding cast, plus if you had something that was really pushing the limits in thickness you wouldn't be able to clean the hell out of it and set more ac negative to get the most heat possible.. having no ac balance adjustment is really limiting what you can do
Just a question, when welding aluminium I thought you were meant to us AC? You mentioned DC during the sine form explanation. Other than that a great video as per normal Dusty. Thank you. 😀
It's just a way to explain it. You could say that if you pass the AC current through a diode to cut off the bottom part of the sine wave then you're left with a DC + voltage even though it's a sine. It's just semantics.
Read about alternating and direct current, since you seem to lack basic understanding of electrical theory
We use AC for welding as a polarity, you are correct about that:) When using AC, this will cycle between the two polarities of DC+ and DC-. It took me a bit to get this one when I was going to school, but happy to share it here🤙 Thanks for watching🔥
AC is alternating direction of current flow. From the outlet that's 50% positive, 50% negative 60 times per second (or only 50 in europe). An invertor welder converts that to DC in the direction of your choice, making your electrode either the positive or negative side of the circuit. It can invert the direction of current flow anytime you want. If you chose to alternate that direction frequently we simply refer to that as alternating current again. Some prefer to think of it as AC, some as switched direction DC. Referring to it as DC+ for 20% of the cycle seems simpler than throwing in another new term like "duty cycle" which is probably a good thing for quick videos. On the other hand, some people tend to think of AC as being a sinusoidal waveform, but most welders would be a square wave. It's just a semantic battle.
@@twinchargedmr2 Not sure what’s going on in your life to be so negative. I’m an electrician by trade so know quite a lot about it’s uses. TIG welding; however, I am new to and am learning. But thanks for your input all the same.
hi I'm from Bangladesh Boss
The most important thing is to be able to see the weld properly, what I mean by that is, the right brightness in the helmet, extra glass with if it doesn't help with glasses. Then it is important to always keep the same width of the weld, look at the melt, keep the same width and drip in filler wire at an even speed, eg 1 2 3, 1 2 3, 1 2 3, etc..
Why do charts list amps but machines are set by volts?
I need to know what the symbols are
I'm an old skool welder. Not a lot of tig welding. More mig and cracker box welding. Working in a big shop with lots of guys. All the settings are changed on the welders all the time. Mostly by guys who have no idea what they are doing in the 1st place. They can't weld to begin with. So they twist on every knob hoping to make magic happen. So I never change the settings unless I just absolutely have to. I've learned to adapt to how it's set and move on. So settings is not something I'm good at. That's why I might ask what settings you use. Regardless of the machine. It would give me a starting point. This might give you the idea I'm not a very good welder. But, I can weld a bulls ass if you can hold him still. LOL
My machine does not have hertz control, only balance. How important is this?
I tend to correct the other way..... If my welds start looking bad I buy a new welder...I'm running out of space....