HEAVY DUTY DIY Folding Sawhorses
Need somewhere to work? Learn how to build a pair of DIY wood sawhorses that are strong enough to hold your heaviest loads, but can fold up flat and be stored easily. A simple beginner project that only requires two power tools! If you have a circular saw, a power drill and an afternoon, you can tackle these saw horses!
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Click HERE for the BLOG POST and FREE BUILDING PLANS! : www.pneumaticaddict.com/2020/...
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* this video is sponsored by The Home Depot #thdProSpective
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-- PRODUCTS USED -- (affiliate links)
Ryobi 18V Cordless Circular Saw: homedepot.sjv.io/mdZjD
Ryobi 18V Cordless Drill: homedepot.sjv.io/1N6K6
Ryobi 18V Cordless Impact Driver: homedepot.sjv.io/ANrYJ
Husky Folding Speed Square: homedepot.sjv.io/j0AbZ
3" wood screws: amzn.to/3btPOsD
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The first half of the kzhead.infoUgkx3ICSK6nSknaL_45CU2NmFSoXjarGMDiJ book is everything about wood: types, tools, finishes, setting up shop etc. The second half is all about doing projects for inside and outside of the home. The color pictures are helpful. After reading a dozen of these types of books, this is probably the best overall (layout, color photos, plans). Only detraction is that many of the projects use a table saw/router/planer, which are usually expensive and take up space, so the plans are less friendly to newcomers and the budget conscious. But I know I can use a drill, circular saw or a jigsaw to make the projects.
Hi. As an old shop teacher, may I suggest a couple of easy improvements? 1) Don't glue down the top board; this way if you run your saw through it you can remove and replace it. Knowing that it's easily replaceable means you can use it as a sacrificial piece of wood. 2) Attach the top piece with brass screws; this way if you run your saw into a screw you don't damage your saw blade since brass is soft. Because brass is soft, after pre-drilling your pilot hole drive a steel screw the same size as your brass screws into the wood to cut the threads, then remove the steel screw and install the brass screws. 3) Instead of the 2x2 and dowel to lock the horse open, substitute a piece of 3/4" plywood with a notch cut into it that will latch onto the cross bar to secure the horse in the open position.
Scott, great suggetsion. Question: if you screw down a top board as you suggest, and it gets sacrificed/replaced multiple times wouldn't taking out / putting in screws over and over round out the trheads? Is there a way to attach with bolts or other means? Thanks!
@@philippeb4972 you can use screw plugs
Pivoting off this idea, here's an alternative that I've now implemented: 1. Glue a 2x4 and 2x6 flat together, with one of the edges flush. The 2x4 is the top and 2x6 the "base" of this setup. 2. Drill 1.5" deep holes into the top (2x4) centered on the 2x6 at ~4 locations. 3. Screw the 2x4 / 2x6 piece to the sawhorse base through the holes in #2. 4. Drill a few holes most of the way through the 2x4 / 2x6 from the top. Glue dowels into these. This ensures a very strong connection between these two top boards. I've now made 2 sawhorses like this. It's really nice to have the "shelf" on the 2x6 where I can clamp something to both the 2x4 and 2x6 in different directions. No issues after several projects with these, and they seem like they'll last several years before I need to replace the top 2 pieces.
@@philippeb4972 You could use screw inserts and bolts if you want to go to the trouble, but I don't think there's a rule that says you need to use the same holes. Even if you do and they become stripped, drill out the holes to accommodate a dowel, glue it in and re-drill for screws. Also remember this is a saw horse, not an heirloom tool. :-)
How about put wood dowels glued to the top piece and drill the bottom hole s little smaller and pound them in for tight fit but can pound them out
SO GLAD I FOUND YOUR CHANNEL!! I'm a new woodworker and am trying to absorb everything I can. You are a fantastic teacher! Thanks so much! God Bless!
You two are the cleanest people I've ever seen on a worksite ;D
For real
I’m a carpenter and I can only imagine how much fun it must be building your own home, sure I do lots of things around the house but I didn’t get to build it myself. I’m so happy for you!!!
Great build. Looks super sturdy. Only suggestion I have, add a top cap to the top of the sawhorses, so you have a sacrificial layer that can be replaced easily.
When I close my eyes shut, I dream door hinges!
The kick-tests are what did it for me! 😂
Nice job on the folding sawhorses Elisha! Thanks for sharing the video with us!💖👌👍😎JP
Awesome! I built a pair of these for my 12 ft. boat for winter storage which also covers the outside Air Conditioner. Made them 48" wide with a 60" wide top and also a little taller, 32" legs! Very good vid! Thank you!
I'm building a 12x16 shed and needed something to cut my wood on. I made one but it was too tall so I improvised and made it work . However, now I can make a better one after watching you make yours. It's my first wood project and being a female attempting this with only youtube as my teacher and the Holy Spirit as my strength, I'd say I'm doing pretty well right now. I am about 1/2 way done and I am really excited to see it completed. Thank you for this video.
I made these out of the wood from my son’s old IKEA bed today. They work great!
Just was needing some new sawhorses today. Already have the material so will get started tomorrow. Thanks for the video. Excellent presentation and clear instructions.
Im just getting into woodworking/DIY, and this is on my project list. Thanks for the helpful video!
The weak point is definitely the hinges. Those screws are what is holding it all up. So these can’t hold the weight that a bigger more robust set can hold but these are great small project horses. Fun project for kids.
The hinges aren't holding weight. They are only there to help the legs fold. The load is transfered from the top plate into the top ends of the legs.
For those of you who are worried that this might be too heavy you can do this with a 2 x 3 instead of 2 x 4 and save yourself a little bit of weight. These are bloody brilliant!
I have to admit it, I have wondered why so many skilled people like yourself doesn't have a pair of saw horses, though I've never commented on it. Very well built solid horses, they should serve a long time. Nicely done.
I work on the ground too but it's rough on the knees/back, I'll need to build something like this. Onwards!
If I make a seed tray I celebrate in the pub for three days.I am very tempted to try to make two of these.Lady you have a very soft very listenable voice.Greetings from Eastern England
Tip for eye bolts... use an allen wrench in the drill with the long side in the drill... using the short side to twist the eye bolt.
For those hinges, get some vix self centering bits (originals, not clones) and it changes the hinge game. A must have for doors imho. Jorgenson, please come back to USA!
theyre useful but not necessary
Vix bits are the best....and certainly necessary
Instablaster.
Jorgensen was sold to GreatStar Industrial based in Hangzhou
Those sawhorses look amazing Great job girl !! I am going to try to build them Thanks for the tutorial 👍👍
Pretty good sawhorse.
I'm planning on using my saw horses for cutting my wood for my new shop
10:42 Great video. Great design, light, sturdy, and functional. Good description, and easy to follow. Thanks!
I've always found that the best thing to have while building sawhorses, are sawhorses.
Kinda like it's nice to have a work bench when building a work bench...
I made 2 pieces. Perfect tool for private home repairs. You need it! If you are cutting long board (10 ft or 3 m) consider you need 3 pcs sawhorses.
Glad I found your channel.
I 💓💗💖 *RYOBI-KENOBI TOOLs !!* 4:12 Good HUBBY 💪😎👍 I'll use my Saw horses for : 1) A quick Market place Table set up for my Veggie Stand 2) A Temporary picnic table in the Park 3) of course; use it for any and all DIY home Projects
“Kick test” love it!
Excellent. You'r right, with a circular saw you can make this Sawhorses. Thank you for sharing!!!
1st project I did when I started my home shop was to build sawhorses. Can't do much framing without them. These look heavy compared to other designs I've used. As I've aged, weight and dual use became important. Now my favorite pair of horses are my 32 gallon plastic trash cans. Flip one over for chop saw or a small table top. Leave one upright to hold the scrap pieces you'd need to pick up later. When paired upright they also support both sides of the cut so the cutoff piece doesn't need to be held. Also useful between projects for their stated utility.
That 25 degree on the bottom will set the saw horse flat to the ground ,more surface area on ground more stable they become.I love your folding idea. 9:38
Nice!!!thanks for posting this I njoyed watching it 😊
I’m going to build a set of three to support my boat next winter while I restore it. So I will make mine kind of short as high as my trailer or slightly taller.
Awesome! I'm so glad to hear that. Good luck! ✌
@@PneumaticAddict your hair reminds me of a dirty mop
@@THEDUDEABlDES I think It's hot, so keep your negative comments to yourself
@@djgetti Maybe he meant it as a compliment....
@@PneumaticAddict kiss beautiful girl😜😜😜
I will use my sawhorses as horse saddle stands
I watched this video and I immediately fell in love with woodcraft
I've been waiting for a good folding sawhorse design that was actually sturdy. I finally found it. Thanks for sharing.
Where have you been looking? There are tons and tons of videos on how to make sturdy folding sawhorses here on KZhead.
@@joeframer9642 I hear you. I already have nice store-bought saw horses. That's not the issue. I just want to make my own. There's a lot of satisfaction with using things you made yourself. That's all.
I need to build a couple of these!! Good job!
I plan on using my new saw horses as bases for dining tables that is needed for a wedding. Quick and easy cleaning up.
I'll be making a couple pairs! I have some typical wooden saw horses and the legs take up a lot of shop real estate!! I can hang these on the wall!
Great I need this idea in my shop, I’ll let you know how it turns out
I came across this video on Pinterest! I’m embarking on my woodworking journey soon and saw horses are going to be my first project! Your written out plan and video were awesome and I plan on using it ☺️
Awesome! I'd love to see what you make
Did you end up building this? I was looking at buying materials for it today, but noticed a couple of potential issues. If you did build some, did screwing the hinges opposite each other on the 2” runner, cause any issues with the screws running into each other? Also, did the barrel of the hinge interfere with attaching the top plate? To me it looks like they’d create a void between the runner and the top plate.
Build a fixed base with locking castors for each sawhorse that these can sit on, and a removable top for a work surface and BAM, mobile and modular dual purpose work table.
Great design! Solves the storage problem.
I wasn't even looking for a sawhorse vid and this came into my feed. I had already binge watched every vid I could find on them like 2 years ago. I really like this design. I didn't know those hinges existed.
Nice simple but utilitarian project! Don't you just hate it when the driver bit stays in the screw instead of the tool! (at 3:55) Looks like your home is coming along well. We need videos of the build! Thanks Elisha!
Thanks Mark! We are definitely moving forward with the house but are currently living in my in-law's guest house. Don't worry! I'll be sharing an entire video series.
I'll have to try this out, I only have those flimsy sawhorses as well
I used those flimsy sawhorses ONCE and sold them and got real ones. Space is the big issue. These look good tho!
these are amazing, as a carpenter who is doing many different jobs around town these are exactly what i need. thank you for these
And I thought I was the only one that uses the "kick test." BRAVO!!
when i close my eyes and listen to this, it sounds like Angela from The Office is teaching me
just found your channel and love the projects I've seen. i like that backyard couch with the hidden storage and these saw horses I think are going to be my next project around here. keep up the vids!
Those Ryobi impact drivers are awesome. I’ve been using mine for about 6 years now. One of my best work tools. 😉👌
Great video! Clear and concise. Looks like an excellent design!
Maybe add a fold up tray to hold the tools you are using at the time that you are using the saw horses, brilliant by the way 😁
Was thinking the same. A sheet of ply on the locking arms would work well
Pretty good design. There are two changes I would make, tho. I would use heavier duty hinges. (I happen to have a small box full of used man door hinges in my shop) I would also make a small change to the spreader bar. It would hook from the side, onto a lag bolt. Other than that. Well done and very useful.
You just gaslighted her on her project, 😠
@@helenellsworth9556 What the hell are you talking about? He made a couple of suggestions, she may not have considered other options. I also thought her hinges were sort of weak, and I also had the idea of swinging the brace down onto a lag bolt. Get a freaking life, karen
When I finish my saw horses I’ll use your “kick test”. Thanks, a great project.
I have been looking for a fold up saw horse video. I bought those plastic ones like you kicked at the beginning of the video... my dog got wrapped around it and it toppled over and broke... so I love it. I will be taking mine in my RV when not in use at home to support my chuck box, my outdoor kitchen. I rather cook outside most of the time than in my RV kitchen.
60% done building your folding workbench. bought and downloaded your plans which are super. These sawhorses are next on the list. Thanks for the great ideas, keep on sharing!!
Awesome! Let me know how they turn out ✌
Did you end up building this? I was looking at buying materials for it today, but noticed a couple of potential issues. If you did build some, did screwing the hinges opposite each other on the 2” runner, cause any issues with the screws running into each other? Also, did the barrel of the hinge interfere with attaching the top plate? To me it looks like they’d create a void between the runner and the top plate. This was just a cut and paste, so some parts may not be applicable to you. Just hoping someone actually replies.
@@charlesascott661 good morning Charles, Yes I did build these and my second and third sets were built for my Son in Law my Son went better and look more like the plans show. I had no trouble with the screws running into one another. The barrel of the hinge on both sides had to be adjusted so that it did not interfere with the top plate. Your concern is correct and you need to adjust for that. A friend made a set and used a piece of plywood to be the hinge that held them in place when extended and became a shelf that would be useful. I really like these saw horses and use them frequently even if my first set doesn't look as pretty as it should. They are still bull strong.
@@lui1648 thanks, much appreciated. I ended up buying everything and after actually getting my hands on the hinges, I figure I’ll just attach the opposite sides of the hinges to each side of the runner. I hadn’t clicked onto the fact that being a non-mortise hinge, the holes on the two sides don’t line up like standard hinges.
I'm getting ready to refurbish a small sailboat and have been looking around for sawhorse ideas (for to set the boat upon it... them). This is the best combination of simple, quick to build, strong, and foldable. Also, it's my first encounter with Pneumatic Addict, so good on ya, and thanks for the good design.
Thank you! Let me know how the boat turns out ✌
Did you end up building this? I was looking at buying materials for it today, but noticed a couple of potential issues. If you did build some, did screwing the hinges opposite each other on the 2” runner, cause any issues with the screws running into each other? Also, did the barrel of the hinge interfere with attaching the top plate? To me it looks like they’d create a void between the runner and the top plate.
I love your folding saw horse design. You made it so easy to build. So I made my own set of folding saw horses. Thank you!
Nicely done!! I finally convinced my boss (aka wife) that I will park on the street and use the garage for woodwork (there was some bribing in the process). This will be my first project. Thanks.
I can see your getting more and more comfortable talking to a camera, great build! :-)
you're* Stay in school, kid.
I'm surprised you are wearing your Dimond wedding ring. My wife was helping me one time and her left hand got pinched and it bent her ring. Had to almost cat it off. Will not wear her rings when Helping me any more. Could have lost her finger. Becarful with your rings. Great Video.
Good advice. My mate did the same thing and nearly lost his finger, he doesn’t wear his wedding ring to work anymore!!
Absolutely, a saw a nasty finger accident made worse by a ring
Stanley Keith. You know that might be the reason for silicone wedding bands that I’ve seen. The initial impression was who’d want to wear something cheap like that? But then, it would sure give away and save your hand in a situation like you were describing.
@@daphneraven6745 Absolutely, that and some of us get reactions to different metals.
Completely different scenario but when I was in college studying mechanics, my tutor told me about an old colleague of his that accidentally shorted out a car battery with his wedding ring, then when he pulled his hand away it basically de-gloved his ring finger leaving just bone because the ring got so hot! Not sure how true the story was but this reminded me of it, rings can really get in the way! 🤣
I saw your video and you motivated me to build 4 of these. I hated the idea of needing more saw horses but spending ~$10 to buy one that wouldn't last. This motivates me to build my own and having something that will last for a much longer time. So, don't listen to the critical people....they're bitter and think it will make them feel better to put someone as low as they feel themselves....Stay positive. Keep encouraging people with your thoughts, what works for you, and great ideas. You're doing great!
Thank you for your explanation easier to understand then others I watched on KZhead , I am a beginner for DIY project and learning how to use and set electrical saw.
Good job on your build here, I wouldn't worry or put much thought into what people say or the advice you receive on here...most are subjecting you solely cause you're a goodlooking chick and you're aren't "supposed" to be able to do these kinds of things. There are a lot of insecure a-holes on here as I am sure you've gathered by now lol. Keep doing things that inspire the others that aren't supposed to be able to do things like this too, it's good stuff. I've been in the biz a long time in one form or another and there was nothing wrong with anything you did. Good luck to you and your husband with your new home. Take care & stay safe
I love the evidence of struggle with the simple "gate latch" installation 😂
Thank you! I stumbled onto your channel. I've hated saw horses for the same reason and the only way I can have more gear in the garage is if it passes my wife's test for putting it away and out of our path in the little space we have. So awesome! I'm sold and excited to subscribe.
I have saw horses and seldom use them because they can be a hazard. Working on the ground, when it's practical, is much safer. Like you I use a piece of foam insulation to lift my boards when I need to make a cut. Thanks for the video which caters to those who don't get the downsides of using saw horses or aren't nimble enough to work on the ground. It's an absurdity people have commented on you supposedly never heard of using saw horses. It's a personal preference.
How to videos are where people go to learn and others go to offer unsolicited advice.
When I saw this video title presented by courtesy of Google Algorithm, I thought not another sawhorse video but the aspect of "Heavy Duty Folding" piqued my curiosity. I must say this is perhaps one of the best folding sawhorses that are truly HD grade. I was trying to decide between 5 others on the YT, but I think I am going make these and especially with your generous "free plans" is an offer I can't refuse; lol Rama
Did you end up building this? I was looking at buying materials for it today, but noticed a couple of potential issues. If you did build some, did screwing the hinges opposite each other on the 2” runner, cause any issues with the screws running into each other? Also, did the barrel of the hinge interfere with attaching the top plate? To me it looks like they’d create a void between the runner and the top plate.
@@charlesascott661 Yes I made them over a year ago and turned out well. As I did not remember what you are asking, I looked at it again and think I know what is your concern. Yes, you do run into the issue of the screws from the two hinges on the opposite sides can interfering. I must have run into this as well but I used only a 3/4"long but #10 wood screws. These are shorter but thicker screws that don't run into each other. They have held up very well as the resting force is mostly on the pivot of the hinge and the bevel of the legs supporting the runner. Alternatively, you could offset the hinges from either side slightly and they should work fine as the folding action only requires that they are in line on their own side of the runner. Hope this is clear and helps
@@rsc4peace971 thanks. Much appreciated.
How about dropping the dowel and just dado the cross bar? Just a thought.
Really well thought and smart build for what is normally a cumbersome necessity. Especially for those of us where space is a premium!! Thank you!
Great video Elisha! A nice simple project . I have the same problem. I don’t use the ground but I have a pair of junk sawhorses for whenever I have to cut large sheets of plywood outside. Thanks for the video!
One thing I like about female woodworkers is that your English is generally better and easier to understand than the jargon a lot of men use. You come across as a lot humbler than the guys who naturally seem to take the know-it-all approach to whatever we'rwe're talking about. I'm probably sounding like a know-it-all right now. Keep up the good work.
I was just released from prison yesterday for stealing a pumpkin back in October. Love these videos. Keep up the good work.
I changed to these from a set of folding saw horses I built last year from old pallet wood. Just a bit shorter so I can add "rollers" for an out feed for my table saw. Mine have two holes for dowels in the top so I can also add a butcher block style top to turn them into a portable workbench. Great idea and LUV the hair.
Did you end up building this? I was looking at buying materials for it today, but noticed a couple of potential issues. If you did build some, did screwing the hinges opposite each other on the 2” runner, cause any issues with the screws running into each other? Also, did the barrel of the hinge interfere with attaching the top plate? To me it looks like they’d create a void between the runner and the top plate.
Excellent presentation.
On your website, your drawing shows the "runner" at 36". It should be 33. Messed me up on my first attempt.
Another way to screw in I-loops really quickly is to use a ratchet and socket set 😉
Another way is to get one of these. www.amazon.com/PAGOW-2-Pack-Hurricane-Wing-Driver/dp/B075XBG8LB Or some sets of driver bits come with one of these. www.amazon.com/Eazypower-80935-4inch-Installer-Remover/dp/B000PSABL0/ref=sr_1_33?dchild=1&keywords=wingnut+bit&qid=1594843119&s=hi&sr=1-33
Nice blue hair for easter.
These are great we have been through many plastic ones they always break. I’m building these this weekend to use for my Catio I am building for the inside kitties. These will be used for many projects around our property. Thank you for sharing, this was the first time I saw your vids look forward to checking out your other vids.
As i was moving my "Delux" plastic saw horses outside I thought of this very idea,,,But a little different , I have built saw horses on job sites for yrs using junk lumber The only difference between my idea and yours is,,,I was using chains to hold the legs instead of your wood brackets and 1 by material instead of your 2x4 cross peices
well I know what I'm doing this weekend
I love this idea. I’m 6’9” so it’s hard to find anything that fits my needs. I’ll definitely have to build some of these my size.
I use those Same gate latches to lock my step ladder closed when I'm carrying it. I also added a handle which I positioned so the ladder is balanced and I can just carry it like a suitcase. That project took about 5 minutes and cost me about $6.00 . And I always get compliments on it.
kicked a saw horse,,,,,,,Fell over my saw horse leg last year and cracked my wrist,,what a dope.😂😂😂,all the best,,pete.
pseudo outfeed table, here i come!
My thoughts exactly. Since my garage can't be bothered to grow 5 feet to make room for a *proper* outfeed table...
That's an excellent idea. I use the Rigid runoff stands, but something sturdier and larger would be nice for bigger material.
made myself two of these today....worked out in the end but not as straight forward as you make them look....Rock solid though and look forward to folding them away! Thanks for the video!
It’s a brilliant design. I made a couple of folding saw horses last year for general use but I like your locking arm mechanism. It’s simple but eggy. 👍👍👍
i think the only thing i'd change is...instead of using a wood dowel for the pin, i'd use a metal rod. you can use a small amount epoxy to hold it in. that way, much lower chance it'll break. other than that, cool design.
Probably means having to cut a section of rod to proper length, which means carrying a hacksaw, and a file to smooth the cut edge, thus doubling the needed tools. Use a hardwood dowel.
Same. I Would even use a lag bolt and then cut the head of the bolt off with a grinder and smooth it over. going to be much sturdier.
Replace the 2x2 with chains, then you won't have to do anything.
Why is your channel the "Pneumatic Addict"? I have never seen a video that had anything to do with pneumatics.
Because it rhymes.
I have always wondered the same thing
There are numerous meanings for pneumatic. :-)
Might be a couple different meanings for the word.....but in the context of this channel it seems like only one will work. Idk
@@jackfromthe60s I thought there were only two?
As soon as you said all you need is a circular saw and a drill😊😊😊 I Had to leave a comment its important for everyone to remember some people only have a few tools to use🤗🤗🤗 you are awesome
Женился бы не глядя...просто моя мечта..)
I died a little bit when she said "my husband and I ...blah blah" not that I would ever have a chance but a boy can dream!
And a girl can too 😍
@@gellotion Let's be uns
People complain when someone works on the ground, People complain when someone makes a workbench on another workbench or sawhorse, nitpicking at its finest.
because they are never gonna be happy unless they complain about something
These are the same people who give a thumbs down without even watching the video.
Timely! I just sawed through the top of my plastic ones at the hinge during my last project (fixing the section of my garage wall that dissolved).
Perhaps glue and dowel the tops down rather than screw, that way you will still have a sharp saw to build the replacement saw horses :-) I try to be super careful not to cut the horse but they still seem to get the odd nick.
Had the cheapies...I’m making these right away! Thanks, God bless! 🌿🌸🌿❤️❤️❤️
$10 bucks says you're a Utahn!
You owe me $10 😉 SoCal girl
@@PneumaticAddict 😂Yep, that's what Utahn would say! 🍻
I've never heard anyone pronounce saw as saou.😅
Pneumatic Addict that explains the crazy looking hair
I was yellin' at the screen in the first 45 seconds when she had the speed square backwards while using it as her straight edge. Flip it so the "t" edge is twds yourself, that way it catches on the board edge and you're not fighting to keep it along the back edge. Just sayin'.
Nope, the way she had it works great, gives a bit of leading edge to start the saw and if you have any grip at all you can hold it tight while sawing.
@@markmac4596 the way I suggested you don't need to grip it, the t edge holds it there. Give it a try
Great idea. I’ve been thinking of building a big potting bench that would take up the whole end of our carport but this may be handier, just throw a piece of plywood on them when I need a large horizontal surface and then remove it and have the sawhorses handy for smaller projects, too. Thanks!
These sawhorses are awesome and can be stored easily. I wanna do the same of these to my workshop. Keep up the good work :)