Hey guys. Well, here is a tricky repair. This CAT970F front end loader with an Iron Wolf Milling attachment ran over a big rock and made a cooling vent window on the transmission case. It now stays nice and cool, although it doesn't, and cant move anymore either. Its funny how that happens. Follow along as I get this Big Ole Machine running again.
welding cast, in the middle of no where while laying on rocks. Next time I wanna complain, I'll re watch this video and remember how good i have it. great work as always my friend.
haha, thanks man.
Yeh, no question. Do you charge extra for this kind of access? Hope to God it doesn’t rain . What fun this is going yo be.
I been a welder/ iron worker over 20 years and I still learn something new from you. Thank you.
What's that saying. " If there's a will there's a way". Thank you for not just showing us your skilled trade but yet seeing you pass it down is damn amazing.
I learned a lot by watching IC's channel. And here's this - just to show some appreciation. :) The devil went down to Texas, he was lookin’ for a soul to steal He was in a bind ‘cause he was way behind And he was willin’ to make a deal When he came across this ole boy running a torch and gettin’ things hot And the devil looked down and spit on the ground And said, “Boy, let me tell you what." "I guess you didn’t know it but I’m a torch man too And if you’d care to take a dare, I’ll make a bet with you Now you’re a pretty with that torch, boy But give the devil his due I’ll bet a welder of gold against your soul ‘Cause I think I’m better than you.” The boy said, “my name’s Isaac and it might be a sin But I’ll take your bet, you’re gonna regret ‘Cause I’ve the best there’s ever been” Isaac, fire your torch and heat that metal hot ‘Cause Hell’s broke loose in Texas, and the devil calls the shots And if you win, you get this shiny welder made of gold But if you lose, the devil’ll get your soul The devil opened up his toolbox and he said, “I’ll start this show” And fire flew from his torch as he let the acetylene go And he gave the oxygen knob a twist And it made a evil hiss Then a band of demons joined in And it sounded something like this Hissssssssssssssssssssssssssss When the devil finished, Isaac said, “well, you’re pretty good, ol’ son Now git back outta the way And let me show you how it’s done” Isaac heated some iron and heated some steel Walked by the devil’s vehicle and cut off the wheel Melted some rocks and burnt some grass Laid the torch to the devil and scorched his @$$ behind The devil bowed his head because he knew that he’d been beat And he dropped that golden welder on the ground at IC’s feet Isaac said, “Devil, just come on back if you ever wanna try again I done told you once you son of a bitch, I’m the best that’s ever been” And then IC added, “And you owe me $20.00 for lighting my torch.”
Dude, thats funny. !!😃😁😁👍👍👍
love that you have your son helping. he will have valuable skills as a very young man compared to a generation of dummies with degrees that can't even tie their own shoes. this is coming from a guy with a college degree by the way.
lol, so true!!
The operator immediately got his revenge milling the culprit. Cheers IC Weld family!
I loved the repair part of the video... but the last few minutes where you took the time to show not only the beast move, but what it does and how it does it, that was the best part, I watch many similar repair vids but they never show real end result, ground breaking KZhead content.... literally... good stuff
Well, yeah sure, but not every repairman has access to the machines they repair or are given time to show it. Our legend here had time and it was ok to film with the employer (cause some are not ok with it).
Agreed
Ground breaking!!! Haha ha ha!!!
@@aserta It's called trust.
@@aserta even if the don't have access the can take a minute at the beginning to take a picture with an arrow to show where the part is. And at the and add a minute of footage from KZhead to show a (similar) machine at work.
I like how it goes from a repair to getting it out of the field to shop. To a repair to getting back to work. We all know when that transmission is getting replaced. When it totally quits.
If it doesn't start leaking they won't be making any more repairs.
Tricky working around oil soaked cast iron. The fact you got a patch plate to stick without a ton of porosity is some skill.
Thank you Isaac.They called in the right men for the job.
Many years ago I watched my dad weld some casting. Old school with nickel rod for cast. This would have been some 35-40 years ago. I remember dad doing like you short welds then peen the heck out of it with his chipping hammer. It was no a patch just welding up lots of cracks. I done recall what the casting was for. I do remember dad going slow to prevent to much heat build up. On the bigger casting. The smaller one he heated with a rose bud before welding then reheated after then rapped it in a welding blanket to allow it to cool slowly. But the bigger casting was to big to do that. After that dad had some old piece of cast. He demonstrated for me what happens when you try to run a bead on cold cast. It did not take but a minute or so and pop it cracked right next to the weld. Then dad went on to explain to me the reasons he did the repair the way he did. Basically like you did short welds then beat it a lot to stretch the weld to relieve the stress. Your torch work reminds me of my dad a lot. You have a very steady hand and very clean cuts. I do enjoy watching your repair videos. Watching a master at his trade is always interesting and educational. Thanks for sharing 👍
Now that's a machine that has a rough life. Awesome weld!
No kidding. Powerful
Absolutely brutal.
Super field repair. They have made a huge advance with welding on cast iron over the past 30 years. Even with that data, it takes a master welder to complete this type repair. Thanks for the look over your shoulder. You make it look easy.
Your son learns more in one Summer working with you than any public school can teach him in a year. Thank you for showing us what being a teacher really is.
The way his son held the needle scaler was so perfect, so Pops just had to reach out... handle and trigger aligned with Pops hand. Reminds me of when I used to work with my Dad... have never had that harmony since he went home over 40 years ago. I would give anything to work again with my Pops!
@@theoldbigmoose that really hit me in the gut. I completely understand how you feel. God bless you and yours.
I C Weld from the US & Cutting Edge Engineering from Australia are 2 great channels. If these 2 teamed up they could fix anything. Get them on the list to save in the event of an apocalypse.... Throw 2 politicians overboard and save them.... LoL....
Just two? Those guys are worth all of the politicians in the US and Australia, combined.
Go Issac and Kurtis!
@@timothyball3144 My thoughts exactly! Politicians are worthless, just consuming resources from the working man and his family. They wouldn't survive a minute in the environment of the people they so openly scorn.
Rounded corners, no stress risers. Yes! My kind of engineer
It's a real privilege to watch you work. You make it look so easy. Thanks for allowing us to watch....
Its a wonder that there is no belly pan fitted to shuch a vulnerable area.great job as usual stay safe.
NOT A COMFY SPOT ON ROCKS, ADD RAKE TO TOOLBOX! NICE WORK, I'M SURPRISED THEY DIDN'T HAVE A SKID PLATE, OR IT'S BEEN MISSING FOR A LONG TIME!!!!!! EVEN MY BRONCO 11 HAD ONE OVER THE GAS TANK!!!!!! AND THATS THE SMALL BRONCO! HOPE YER BACK FEELS BETTER!!!!!!
The cost of the lost production when a piece of equipment goes down makes a good field repair tech worth their weight in GOLD.
Isaac you make the impossible look easy. WOW.😊😊
If you are just learning to weld, jobs like this are where you really learn it thoroughly. Cramped up under the thing with little to no space, overhead with poor visibility and hot metal running down your neck while still needing to deliver a good bead. I'd advise anyone to leave the nice welding table behind as quick as possible and do stuff like this, the learning curve will be tremendous.
Great fix!! That is one beast of a machine for sure!!
That was the best display of workmanship when showing a repair you did on that milling head that anyone could ever display!
Cast iron welding. An hour an inch. Good work!
Enjoy your video showing how and what your working with. Nice too see your son working with you. Stay safe/Healthy. Thankyou
A job like this really lets a fella know that his body has about reached it's limit for doing things of this nature. Those big hard stones and the pain in the neck from holding my head like that for so long would be very difficult to tolerate 😑!
Overhead, laying on rock, oil, and cast. They'll love that invoice. Lol
Two things I enjoyed about this video other than your usual high quality work was you cutting the sharp pointed edges off the plate after you cut your patch piece out. Most people wouldn't think that far ahead of what could happen. And getting to see your work put back in action. Thanks for another quality repair and video.
Points can cause stress risers that’s why it’s best to round them off.
Rocks are bad but Isaac and son are BADDER! Least it wasn’t muddy!
Good job, looks like the Rock Eater lives.
Hugh, one summer working with dad equals ten years of school. For now this young man maybe seeing this as just a summer job, but when he gets older he will treasure his upbringing.
I worked with my father for a few years doing remodeling. I wish I had worked longer with him, we had a lot of fun and I learned a lot.
Isaac I have came across this kind of repair and I have always told customer it's cast it is to hard to weld. Never thought of fluxcore but pulsing it I can see how it would work. Thanks again Isaac, I always learn something from you.
Yeh, I’m not sure about your access for this either. It’s good to see you find an old friend waiting for you.
their is skills then their is skill sets. I tip my hat to you sir.
Thank you for the invite. I know, just one of those "15 minute weld repairs".
Great to see your Son out there keeping you from goofing off........best wishes to him......PB
Watching the sparks fall onto the foam and then roll under your back made me think a fire extinguisher (or water) would be handy in case your shirt caught fire. Very educational. Thanks for sharing. You make welding steel to oil covered cast iron while laying on rocks you easy. The rocks are bad enough.
I really appreciated the time you took to show the machine running at the end. I know that's not always possible, but as someone in the operation and maintenance (O&M) industry - we live for that: getting things back up and running. Seeing it put back to work is the O&M visual equivalent of spiking the football in the end-zone! P.S. I like when you said, "I can make this even more of a mess very quickly." Welding is one of those things where one wrong element (machine setting, selected process, distance, travel speed, angle, etc.) can absolutely destroy what you set out to fix. I don't use a torch much or gouge, but I'm highly skilled at making small (or non-existing) holes even bigger with a welder!
What a thing it is to have skills, lying on the uneven ground, hot slag and sparks! Good job, I like how you have everything organized, makes life better. Now the cat has a good patch on its furr!
Never disappointed in your abilities, amazing work in bad conditions.
Talk about something that needs a belly pan, that loader is a good candidate.
What a GREAT field repair Isaac! …and the coordinated Teamwork between you and your son! You’re teaching him right! ⭐️⭐️👍⭐️⭐️
I do like the way u r teaching your son a good trade
Great video and nice work Issac, oh the huffing and puffing is a privilege we of this vintage get to enjoy 😂you repaired and it'll run again until the next breakdown, a buddy of mine welded on the pipe line up in the Tar Sands in Alberta just out of Fort McMurray for 23 yrs and then went into your line of welding in field repairs and he said some times you'd pull up to the equipment in your truck and get out to inspect and swear they ran over a landmine sometimes, and they'd ask so how long before your done , he said it depends on how fast you haul it to the shop,LOL , he got called allot, he had his welding ticket also along with his heavy duty mechanics ticket, when he'd come home after 3 weeks, his wife would ask him was it more calm or calamity this time around, the stories were always interesting and funny, you probably heard your share to. you always seem to overcome the difficulties and get you customer going again. 👍
The problem I’ve had with patching cast iron with steel is the fact that steel expands more when heated and shrinks more when cooled. The two materials have a different coefficient of expansion. Finally got around the problem by making the patch plates out of an old bath tub and using a low temperature preheat with a propane torch. The bath tub was excellent quality cast iron. Took some grinding and dressing to get the enamel off the tub part but it worked. Mind you I’m doing not critical welds, belt guards and the like though I did patch one engine block. Used NR 2-11 as filler. Glad to see you made it happen.
nice trick thanks, I will keep some bits of the next tub I get a hold of
Nice one thanks. Always a problem with cracks running. I've used many different techniques to stop it and doing it in a workshop in ideal conditions with pre heat etc always worked out best but of course earthmoving equipment is usually needed yesterday and downtime is a struggle.
Nr 211 is the best for this situation..
steel works well ,if not in hi heat . i have cold patched and welded steel in cast and it can work well . the rates are very close . fouunder of Sealock and Gary of Lock-N-Stitch both have used steel patch in cast many times . this CAT case it most likely cast steel anyway . almost ALL heavy construction castings are . welding IF can get clean , stitch , peen , keep cool will work well . this Texan knows well .
@@popswrench2...I worked in a mine years ago with a small budget and we repaired many engines like that
It's not so much "Leave well enough alone" as it is "Leave weld enough alone" 😁🤣. Another great weld job Isaac. I am honestly surprised though given the nature of this machine's job that it doesn't have a skid plate across that whole transmission case.
Great repair work, man I was wondering how you were going to deal with the oil, didn’t seem to be as much of a problem as I thought it would be. Love watching your videos.
Good work. I'm a diesel mechanic and I have had this problem many times. Welding cast iron is a difficult task and oil makes it even more difficult. You have a good hand and your experience is obvious. Many times I wished to have someone with your experience on the job and on occasion have had to do it myself. Good luck with God Bless.
Great job! So happy to see you and your son working together. That young man will have a great start on life with your guidance. Blessings to you and your family!
"Glad it worked". You are one of the most talented and humble craftsman I've ever seen work. I owned a small coal company and know that a competent welder is worth his weight in gold.
There are so many young buck fucktard welders who knew it all before they were conceived that watching Issac, I agree, is so refreshing. This man's worth his weight in platinum or indium lol
Lol they brought it right to work. Now thats a weld well done
With the way the edge of the hole was tapered - I wonder if the missing piece of metal ended up inside the gearbox. If so, hopefully it stays at the bottom. You always create interesting and entertaining videos. Stay safe out there.
Se o pedaço ficou por dentro, vai ficar na peneira que tem antes da bomba de óleo. Ali na ponta, às vezes tem um ima, que segura as limalhas ou os pedaços soltos de alguma parte que vai quebrando.
Nice repair I think you stress relieved it with the needle scaler. I don't think it will crack now!
that CAD/CAM software is always great...Cardboard Assisted Design and Cardboard Assisted Manufacturing....
Had a cement truck trans case once with a hole and cracked half way around through the PTO port. Backed into a kicked up concreted T post hiding in the mud. It had so much trash or oil in the casting the welds wouldn't stick. I had to instead brake clean the surface oil than cover the hole/crack with clear plastic and use temporarily blue expanding foam rubber to seal it so they could get it on a low boy to the shop till a new or used trans could replace it. Earned my mud badges that day.
Great job. It’s the little things tho, gasaxin off the sharp edges after cutting out your piece etc., good habits… quality. Duly noted
Gotta love caliche. We had a special drill bit for oil drilling, just for caliche.
As a suggestion, bcblock youtuber uses a Certanium 889SP stick for welding steel to cast. He's had a lot of success using it. It's advertised on the website to be able to weld without preheating and through oily coatings as well. Might be a rod to look in to, although it's pricey. Nice job on repairing the tranny.
Man Isaac, that was a terrain challenge to do your repair. Sometimes the “job” is only half the battle, and the surrounding factors create the real work. And Jr. in the background watching and learning intently was very cool I thought. Good young man.
I'd likely have called the customer and asked for another machine to make a flat path up to reasonably close to the machine. No sense risking your equipment when the customer likely has another machine nearby that could make a safe path to the machine.
It was good to see the working result of the job. I've often thought it would be good to see the tool or machine or whatever, doing it's thing after the repair. Of course you know those guy's will work that loader till it breaks, lol.
someone else will find his "temporary" repair 10 years n the future when the articulation pintle snaps in half, lol.
Patience is golden
That repair looked just brutal. From the terrain, to the oil, to having to work overhead the whole time. But you made it all look easy.
Wow, that is hard on that loader. It appears that mill attachment would be better suited for a tracked machine. Or at least have a back up camera so the operator could see the rocks. Nice work in a tough spot/place. Boe
Gotta love isaacs little chuckle at the completion of a job . Nice job in trying conditions guys .
Issac revisiting an old friend 😁
You knew it was gonna go back to work. lol - Wonderful job. :)
🎶 There's a hole in my transmission dear Isaac dear Isaac 🎶
Now that hard , oil, dirt,up in the air well done
Love seeing you with your son
Thanks for bringing us along. There is no way I would have taken the time to set up cameras for that job.
Always doing an awesome job Isaac
I’m new to your channel I’ve been watching all your Vids. I’m a sheet metal worker/ welder by trade. Just a tip not for nothing. If you weld a lifting eye ( cut the threads off so it’s flat on the bottom. Or a heavy gauge washer on your C grips. You can lock them on loose and spin the eye with a drift pin or anything to get them super tight if needed.
Excellent video showing REAL WORLD working conditions. Excellent thought process of tack welding with flux core and then needle scaling to remove slag and give the weld some anti crack treatment. Very impressive work 👏
YEP, THATS AS REAL AS IT GETS!!!!!!! GREAT JOB, NOTE TO SELF, BRING RAKE!!!!!!
That was a really tough repair with the oil, cast iron case and overhead position in a tight position on rocks, plus knowing that it would be "iffy" to hold. Great job, hope they appreciated your hard work. Thanks for showing the machine working at the end.
Impressive repair on thin cast iron with a MIG welder. You should be very proud Isaac! I hope those guys will get a new oil pan for the tranny but probably they won't :P At least they could install a protective plate underneath or the driver should be more careful.
When you are between a rock and a hard place, call I C weld. Outstanding work as usual.👍😎
I've seen one of these (same issue, but more in the center than this hole was) patched in the weirdest way possible once: guy took out a hole saw (a quality one) made a hole, took out a pipe threader, cut a thread, then plugged it with a pipe bung. :)) That was one of the most surreal things i've seen, ever. Ran well enough to leave it be for a month until the season was over.
Interesting!
I can remember when my dad would go out in the field and do work and sometimes if I was with him and I would get in a position where he could use my legs as a pillow to hold his head up while he was laying on his back welding overhead he never asked me to but he said it always helped him out when I did it love your videos be safe have a great day and super happy to see your son out there with you Sam
Seeing the machine operational again at the end was very useful. Thanks.
For possible pinhole leaks and sweating oil fuzz an old timer taught be a super cool trick. Lather up the bead or area with Caterpillar Hight Strength Retaining Compound and cover it all with wax paper so the compound would set. Then buff it all off after it’s set.
Awesome job man! Just a tip from fellow manual driver, don’t be afraid of using low range in 4X4. It gives you so much more control, nice and slow without having to ride the clutch. Even just backing into the lake to launch my boat, I get lined up straight then shift it into 4 Low, nice slow and controlled. Anyway, awesome fix man. You never fail to impress me with your skill.
Exactly. I plow with a Jeep Wrangler. 4 low all the time. I've been criticized for it, but I don't beat up the jeep and I don't slip the clutch. Plus it makes going down a slippery hill very easy.
@@EliseandDanchannel 👍 saves the Jeep big time! Let them beat you up about it you will crawl past them when they are broken down in the middle of a job. So many operators are just willing to pound on there equipment, not me to expensive to repair all the time.
@@EliseandDanchannel you dont plow in 4LO. youre only getting away with it because you have a jeep, not a pickup truck with a 375 horsepower V8
Its 2wd😫😫😫😫😔😔😔😕😕
@@ICWeld Oh. Sorry for my mistake. Hard to get through that terrane with such a heavy vehicle and 2 wheel drive.
Great job, its only temporary unless it works. Hi from Michigan!
you got to love that rocks, mud, glass, hell i even laid down in a used condom resting ground before..... not fun when you are working on it but fun to think back on....
Looks good brother. Nice job I have seen them on excavators but not on wheel loaders.
Again you're an artist. Great and awesome channel!!!! Thank you
Insane what it takes. Great job!
I hope they pay you well for all of the difficulties you face. That and the fact that you take pride in the quality of your work. Excellent video!
Welding in cast soaked in oil upside down and it did not leak . You are good my friend . Thanks for posting
Man your rig is awesome! Nice set up
I have seen a severely holed and cracked alloy sump on a BMW, stranded out in the bush in Africa. It was fixed using JB Weld and lasted for years.
A tricky job working in those conditions. Well done young man!
more proof that there is a lot more to welding than just a pretty weld. well done.
I really like how you left those two sharp end bits you cut on the ground;)
Another great patch on cast. Always learning from your tips and tricks. Thanks
Felt like I was right there with ya 👍🏽learned a lot !
Great job 👌 I love watching a professional work.
Absolutely love your work!! It nice that you have helper out in the field. Keep up the awesome work!
Awesome job guys!