Repair BROKEN Tooth on BIG Excavator Bucket | Gouging & Welding

2021 ж. 23 Қыр.
3 254 417 Рет қаралды

This video is a job we did to repair a broken tooth adapter on a GP bucket for a 50 Ton Hitachi zaxis ZX490 Excavator. The tooth and adapter has completely broken off the bucket. So we need to repair and replace the tooth adapter and tooth. This shows the step by step process to air arc gouge (carbon arc gouging) the broken adapter off and prep the bucket before fitting and welding on the new adapter. We also fit the new tooth and turn the gum guards for a bit of extra life.
In this video we are using:
- Lincoln Electric DC-400 Welder
- WIA 500i Weldmatic welder
Join our channel:
We upload new videos every Friday at 5pm AEST! If you want to see more of our videos click LIKE & SUBSCRIBE! You can subscribe to our channel here: bit.ly/ceesubscribe
Join our Patreon community: / cuttingedgeengineering
To see more follow us on online here:
Instagram / cutting_edge_engineering
Facebook / cuttingedgeengineering...
Official CEE Merch shop: www.ceeshop.com.au
Check out our AMAZON store and explore our favourite finds that we use in the workshop:
www.amazon.com/shop/cuttinged...
About Us:
Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you're a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
Music: www.epidemicsound.com/referra...
Song: Bad Habits by Jules Gaia
#australianmachinist #machineshop #machinist

Пікірлер
  • Hey viewers thanks for watching todays video! This bucket weighs about 3.5 Tonne and is off a Hitachi ZX490 excavator. Bonus video with a tour & walkaround of our International yard crane kzhead.info/sun/jNduk8Voe4eOeGg/bejne.html 😎👍 Subscribe and hit the bell icon to turn on notifications so you don't miss our weekly uploads. 👇 🤳 Follow us online here: Instagram instagram.com/cutting_edge_engineering Facebook facebook.com/cuttingedgeengineeringaustralia/ Official CEE Merch shop: www.ceeshop.com.au

    @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
    • Good. Morning from the east coast of U.S.

      @DirtForester@DirtForester2 жыл бұрын
    • @@DirtForester hey mate thanks for watching

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
    • I was going to ask about that crane. A video would be great!

      @LesNewell@LesNewell2 жыл бұрын
    • You saved me from asking and looking! Came to find the answer, I guessed 5 Tons and step Dad thought 7 Tons. We both over guessed/bid! Thanks!

      @LM-ly1dx@LM-ly1dx2 жыл бұрын
    • Кurtis bald head give me a pie

      @user-vb9qy6ni7j@user-vb9qy6ni7j2 жыл бұрын
  • Somethings burning reminded me of the welders creed. If it sounds like bacon cooking you are welding. If it smells like bacon cooking you are on fire. :)

    @glenncerny8403@glenncerny84032 жыл бұрын
    • Thats hilarious. I got a good chuckle out of that one.

      @StreuB1@StreuB12 жыл бұрын
    • That was very funny!

      @TheEvertw@TheEvertw2 жыл бұрын
    • We used to throw oily rags down at the feet of new welders on the job ,and sit back and watch the action

      @herbwhitmore4482@herbwhitmore44822 жыл бұрын
    • Can confirm. I took a slice off my finger with a hotwire many years ago, smelt exactly like bacon.

      @AlexanderGee@AlexanderGee2 жыл бұрын
    • 🤣🤣👍✌️💪💎🙀 , simply a gasser , needed that laugh ...

      @milotorres6894@milotorres68942 жыл бұрын
  • Every episode is Homeless just so happy. Fits like a glove. Your weld prep is a valuable lesson for those who are learning the trade.

    @humancattoy7767@humancattoy77672 жыл бұрын
    • It is difficult to convince people that prep is so crucial, especially pre-heating. Many think that the welding provides enough heat but they get cold base welds that lead to cracking.

      @tiredoldmechanic1791@tiredoldmechanic17912 жыл бұрын
  • Plasma and torch tip would foul up really easy with that type of cutting. Definitely best choice here.

    @Falkenroth1@Falkenroth12 жыл бұрын
  • I've been gouging for over 20years. I feel like a surgeon with my setup. It's clean and easy to get 2 parts to mate up for a clean weld. THANK YOU MY FRIEND. MUCH LOVE FROM PENNSYLVANIA, PA,USA. 🤟👍👍☝☝☝

    @kevinjoyce3967@kevinjoyce39672 жыл бұрын
    • Pennsylvania, Pennsylvania….pizza pizza! Seriously though, I’ve lived in PA my whole life and thats the first time I’ve seen “Pennsylvania, PA” lol.

      @jarrettvoyzey9893@jarrettvoyzey98932 жыл бұрын
    • @@jarrettvoyzey9893 Same

      @gregwhitton2293@gregwhitton2293 Жыл бұрын
  • Biggest difference I think in Air gougeing and plasma for example is that a plasma is a cutting tool and Air gouge is a carving type of method, easier to get the right amount of metal away. Nice job as usual Kurtis, and Karen is a pro with both footage and editing. Have a nice weekend!

    @Holli622@Holli6222 жыл бұрын
    • Surprising how many people have asked about it so will definitely do a comparison video. Glad you enjoyed it and thanks for watching each week mate

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
    • @@CuttingEdgeEngineering yeah I really want to see a video showing gouging, plasma and torch and why one over the other for certain situations. I'm still impressed by gouging as I'd never heard of it before watching your videos, but now see it on a bunch of other channels. Makes me wonder if I was just dense and never noticed before lol

      @RobActiveShooterEngh@RobActiveShooterEngh2 жыл бұрын
    • Yes carving was a good way to describe it, somewhat like working with heavy artists clay and cleaning up the dags.

      @markfryer9880@markfryer98802 жыл бұрын
    • Plasma just has a more focused arc compared to gouging which is wider and flat compared to a point

      @Sicktrickintuner@Sicktrickintuner2 жыл бұрын
    • @Alfredo B Bear-Lacis and it's never ending.

      @willemstreutgers1154@willemstreutgers11542 жыл бұрын
  • Safety Officer running around showing off the new toy. Just one reason I love this channel. You two have the right mix for youtube. People, content, education, safety etc. You explain but don't drone on. Editing is top notch. Thank you for having us along on the ride. Hope it's a long one!

    @chief7174@chief71742 жыл бұрын
    • Hey mate thanks for the comment and feedback thats great

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
  • Brings back memories when I worked at Bucyrus. Fitting and welding the skirts on the dippers.

    @johnschenning216@johnschenning2162 жыл бұрын
  • Hello from the Pacific Northwest, USA. Thanks for schooling us on some of the process, as you go! Nice to see how the "Pro's" get 'er done. Also, a big shout-out to your wife and her excellent job on the videography, actually cinematography work. Some of those shots of the cut and/or weld were surreal and almost looked animated due to the extreme contrast. You are both very good at what you do, thank you for taking the time and effort to share these videos with us!! Absolutely in love with the pup ... what a wonderful friend and companion. Thanks for all!

    @daveb7999@daveb79999 ай бұрын
  • *Me at office: Watching KZhead on my phone while getting my first break. *Coworker goes by: "Why are you taking a break now, isn´t it a little early?" "Well, ther eis that Aussie Guy that makes videos in his shop, and he is good at his kind of work....." *One Week later.... 4 People sitting on the table in our conference room, that is unused at this time of day, watching KZhead with my boss who is an old school welder and construction mechanic. Life is good, when you have completet your workload for the week and your boss isn´t a total ass..

    @Ordog213@Ordog2132 жыл бұрын
    • hahaa that's gold! Thanks for watching mate glad you and the boss can enjoy the vids 😎👍

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
    • Please tell me you use the full screen projector in that room.

      @pvandewyngaerde@pvandewyngaerde2 жыл бұрын
    • Soon it might become company policy 🤣

      @ruebensmith8931@ruebensmith89312 жыл бұрын
    • I find it hard to believe, but cool story bro

      @xl000@xl0002 жыл бұрын
    • It's a very good technical information ji yore video in every once to like this s u Kumar from Mumbai India

      @madbhagwatmahapurandevkina1943@madbhagwatmahapurandevkina19432 жыл бұрын
  • You and IC welding in Texas are the best I have ever seen doing this type of work. Continued success for you.

    @davekreidenweis3126@davekreidenweis31262 жыл бұрын
    • I could help thinking about Isaac watching this video. I am reasonably sure he would use air arc gouging in this situation as well.

      @TrevorDennis100@TrevorDennis10010 ай бұрын
  • Finally so glad to see someone using excellent PPE when doing hot work . The helmet and venting were way above par.

    @williamjavier1653@williamjavier16532 жыл бұрын
  • I'm a welding student right now, I hope to have a shop like that some day and do the same kind of work you do.

    @lukeroselli4844@lukeroselli48442 жыл бұрын
    • You have to prepare yourself for working 7 days morning to night. The first 10yrs of business are the hardest. Don't be mistaken into thinking a "boss" does nothing, it's hard Graff and stressful. But if you have the right mentality, the rewards are worth it. Hope you do well mate👍

      @Robert-cu9bm@Robert-cu9bm Жыл бұрын
    • ​​@@Robert-cu9bm I take Sunday of go to church I'm 60 is it to late to open a shop ive been welding and mechanicing for 40 years

      @garybrown9719@garybrown9719 Жыл бұрын
    • @@garybrown9719 why didn’t you retire early? the money was good for the 30 40 years?

      @Shoopyism@Shoopyism Жыл бұрын
    • @@Shoopyism he goes to church so that explains other bad decisions

      @digitalscale76@digitalscale768 ай бұрын
    • @@Robert-cu9bm first 10 years? youre doing something really wrong lol

      @digitalscale76@digitalscale768 ай бұрын
  • At the end of the day it’s your company, it’s your job and you do it the way you want, you don’t have to justify your methods to anyone, keep up the good work

    @lindsaysmith7014@lindsaysmith70142 жыл бұрын
  • Always look forward to your videos, they are among the best produced, filled with valuable information. North Georgia USA salutes you

    @chuckgulledge2304@chuckgulledge23042 жыл бұрын
    • Thanks mate for the great comment and support we appreciate that

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
    • Hey Chuck… If 1/10th of Our youth had mad skillz like Kurtis…. We’d be sitting pretty over here.

      @francisschweitzer8431@francisschweitzer84312 жыл бұрын
  • That crane is majestic and hideous at the same time. I love it

    @rizdalegend@rizdalegend2 жыл бұрын
  • I did this exact same thing on a smaller bucket just 3 days ago and it was so hard (I’ve only been welding 8 month). You make it look so easy. I hope you see this and I hope you keep making videos like this. It’s helped me so much

    @dustinbalkwill3052@dustinbalkwill3052 Жыл бұрын
    • You should have filmed it. A year from now you'd at least be making beer money.

      @TrevorDennis100@TrevorDennis10010 ай бұрын
    • Lucky man! Only 8 months. I've been welding for a few years and I wish I could work repairing things again, stuff like. I studied structural steel but I don't work in welding anymore. I wanna go back to doing repairs and fabrication. I didn't like working with aluminum. Pure 7018 and Flux core/mig for me😎

      @dannyherrera2163@dannyherrera21638 ай бұрын
    • @@dannyherrera2163could this be done with 7018 stick only?

      @yaykruser@yaykruser7 ай бұрын
    • @@yaykruser flux core is the equivalent to stick welding but for wire feed. I don't remember what type of wire and shielding gas mentioned in this video (mentioned he's doing duo shield) but he mentioned it's a special wire due to previous issues. I've never done excavator repair but I would assume you can do it with 7018 with a larger electrode diameter. 7018 or 8018 would be preferable if you only had a stick welder. Idk I've never done this type of work but if anyone knows what I'm talking about and if I'm wrong please correct me. It's always nice to learn from others or receive some constructive criticism. Or in more simple words, I would assume yes... lol

      @dannyherrera2163@dannyherrera21637 ай бұрын
    • @@yaykruser You could do it with stick. I don't know about 7018 might need 8018 or something a little stronger based on what the bucket is made of but sure you could use stick just take 4-5 times longer.

      @Parents_of_Twins@Parents_of_Twins4 ай бұрын
  • The complexity of such a "simple" device like an excavator bucket is amazing. As always: very good job and filming!

    @HaraldFinster@HaraldFinster2 жыл бұрын
    • It's only once you start learning about Heavy Machinery that you begin to understand the technology involved in digging dirt. There are many buckets designed for different tasks and soil/rock types and I only know a postage stamps worth of it all.

      @markfryer9880@markfryer98802 жыл бұрын
    • Re: the filming. From the shadows that appear from time to time, the video is shot from a phone - amazing quality. We have great toys to play with these days folks.

      @olsmokey@olsmokey2 жыл бұрын
    • @@olsmokey yes Karen uses her Samsung phone and also an old iPhone for some of the timelapse

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
    • @@CuttingEdgeEngineering That's aaaafu-king amazing. Just terrific quality, and not from the equipment so much but from the creator. The Giggler does a hell of a good job. Of course, she's got a couple of damn good males to record. Oh, btw, I noticed the pin wasn't quite in the center of the counter bore.

      @garys9694@garys96942 жыл бұрын
    • I have a suspicion that Dental Students and Prosthetics Technicians are attracted to such bucket repairs, since the anatomy and problem solving skills are compatible with the human skull.

      @BrassLock@BrassLock2 жыл бұрын
  • I work in the Mining industry, I have seen a lot of welding work.. but yours Sir is the definition of perfect. Job well done 👏

    @nendongosimeonn6375@nendongosimeonn63752 жыл бұрын
  • I love the way Kurtis doesn't just plonk the adapter on, and say yeah, that's good enough to within 1/4 inch. Not Kurtis. No, he measures it and gets it correct to the millimetre. So impressive. Accuracy and perfection, even where it's not strictly necessary. No wonder his customers use his company in preference to any others.

    @richardjames4632@richardjames46328 ай бұрын
  • The MASTER at work! Clever stuff indeed

    @ric12000@ric120002 жыл бұрын
  • Carbon arc gouging is by far the best method for removing weld from a surface you want saved. People asking just don’t understand it, or haven’t seen it before, have never been around industrial welding.

    @rtaylor616@rtaylor6162 жыл бұрын
  • Great job as usual Kurtis. The digger repairs are a good source of varied work practices, which makes fantastic viewing for us. As I'm medically retired now, one I the things I miss most is the smell of the engineering workshop. Welding and lathe/mill machinery odours are like the sweetest smells to a lifelong engineer.

    @thepagan5432@thepagan54322 жыл бұрын
  • Karen, the videos especially the outtakes are getting better.

    @toodle171@toodle1712 жыл бұрын
  • Nice to see a pro who clearly takes pride in his work , good onya mate i’m sure you get plenty of return customers

    @Secularworld60@Secularworld602 жыл бұрын
  • People asking why you don't use plasma or an oxy set clearly haven't had to remove just the welds leaving the parent metals behind. Another cracking video

    @AttilaThebung@AttilaThebung2 жыл бұрын
    • Surprising how many ask so will definitely need to do a comparison video

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
    • I have to admit I haven't used carbon arc before but it does look like it gives good control over the metal removal. You also get better access than you would with a big plasma torch. I can see oxy working but it's damn expensive to run.

      @LesNewell@LesNewell2 жыл бұрын
    • A lot of us are not welders, machinists, etc so we do not know why somebody would choose one thing over another or the pros and cons of each, especially in different geographical areas.

      @Riyame@Riyame2 жыл бұрын
    • That's exactly why I would ask that question. I haven't done anything like the repairs Kurt's does. Questions are for gathering information.

      @seanmeyer6243@seanmeyer62432 жыл бұрын
  • Wow Kurtis that brings back so many memories. We call that a shank where I live. The cleanest way to cut that off is with air-arc. Great video.

    @cliffmorain7215@cliffmorain72152 жыл бұрын
    • Right on 😎👍

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
  • I've done alot of similar repairs and rebuilds on buckets like these and glad to see a video of real life scenarios instead of just weld coupons. Thanks for sharing your work!

    @jeremywatterson9594@jeremywatterson95942 жыл бұрын
  • Im amazed that it look exactly like a tooth, roots and all. Learn something everyday :)

    @woobykal68@woobykal682 жыл бұрын
    • Sometimes nature just has the best designs........ millions of years of evolution and all that, lol.

      @nickmaclachlan5178@nickmaclachlan51782 жыл бұрын
  • Thank you very much, Kurtis, for enduring those scenes where you explain what you are about to do, what kind of equipment you use, and how you plan your job before doing it (as well as explaining it afterwards). I know, it seems silly and cumbersome to you when it is going on, but it is a treat to us, both professionals and non-professionals alike. Thank you again, we love what you do. Good job. ❤

    @TrondBrgeKrokli@TrondBrgeKrokli2 жыл бұрын
    • Hey mate thanks for this comment! I will keep persevering with the talking 🤣👍

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
  • Hello.i am a Belgian dentist and i will show this video to my patients in the waitingroom so the will know there problems gonna be solved...........great repair anyway !!!video quality also....greetings froma a colleague.

    @sustainsus1@sustainsus12 жыл бұрын
  • A buckets day at the dentist. Thanks for the video👍 cheers from 🇨🇦

    @f1mikeyboy@f1mikeyboy2 жыл бұрын
  • Karen does a fantastic job filming and editing!

    @randydehne8866@randydehne88662 жыл бұрын
    • thank you 😊

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
  • Ark air is the only way to go when it comes to heavy gouging like that. I first use ark air in the late 80's and fell in love with it.

    @brianjordan6391@brianjordan63912 жыл бұрын
  • I amazes me , just you in the shop , the amount of work you turn out weekly , how clean you keep things

    @hl8256@hl8256 Жыл бұрын
  • Thanks for another great vid, guys! Cheers from a welding mechanic in Norway

    @darylmeanger2849@darylmeanger284922 күн бұрын
  • I recognise and appreciate the talent and experience you have that goes into a task like this Kurtis. You make it look easy, but I'm sure there are plenty of ways to go seriously wrong.

    @PetesNikon@PetesNikon2 жыл бұрын
    • Just being able to select the appropriate tool, whether cutting or welding is amazing. Getting that level of comfort is great to see.

      @gorillaau@gorillaau2 жыл бұрын
    • Yup, he makes it look easy. Not to mention the stress the customer puts on his business. These machines cost hundreds of thousands and costs millions if down for an extended period. Quick turnaround time is crucial.

      @TurboBMRProjectLove@TurboBMRProjectLove2 жыл бұрын
    • @@gorillaau Massive shop with alot of big toys.

      @Hirokiji@Hirokiji2 жыл бұрын
  • Excellent repair job. Good seeing young people skilled at their work!

    @daveo643@daveo6432 жыл бұрын
  • Just absolutely amazing the quality of work you do !! As a home hobby minor fabricator, I really enjoy watching how pros do it with the correct tools !!

    @davidreider9373@davidreider93732 жыл бұрын
  • What lots of people don’t know is you can surgically remove the old weld with air arc. Much cleaner, faster, easier which is the name of the game here.

    @JS-oy6nn@JS-oy6nn2 жыл бұрын
    • Obviously, you don't know how to work with oxygen, that's why you say that it's not good for cutting or blowing out old welds. I have worked with a gas cutter in shipbuilding and nothing can replace a gas cutter, you just need to know how to work with it. many greetings

      @euronaviseuronavis947@euronaviseuronavis9472 жыл бұрын
    • Corner shanks are a pain without air-arc

      @albertpierce6263@albertpierce62632 жыл бұрын
    • @Ro Herms that a great comment

      @lalthazovakhawlhring2985@lalthazovakhawlhring29852 жыл бұрын
    • @@euronaviseuronavis947 I don't know what a gas cutter is, but I've never worked in a ship yard. Oxy- acetylene or oxy-lp I've heard of, never gas cutter. I do know that in a ship yard there are specific jobs though. Are you a grinder, welder, fitter,fabricator , pipe fitter? Or are you a gas cutter which Isn't a ship yard job.

      @albertpierce6263@albertpierce62632 жыл бұрын
    • @Aullia Lovely you should really stop this is a good channel that won't put up with this.

      @albertpierce6263@albertpierce62632 жыл бұрын
  • After listening to your brief description at the opening of why you’re using a certain method over another, I did a satisfying deep dive into methodologies. Your technique seems impeccable. I love the music choice, always but particularly in this video. Your puppy must have a toy box full of squeaky toys that would put other collections to shame. As always, thank you for the efforts it requires to put a video together and send it out to the world. It must feel like an unnecessary distraction at times. Best Regards you two.

    @marksd5650@marksd56502 жыл бұрын
    • Hey mate thanks for watching and supporting the channel we appreciate it

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
    • @@CuttingEdgeEngineering Yeah! Thanks for the extra info in this video on tools, capacities and methodologies. Really added to the as always amazing footage! Great work by all! Thanks for sharing.

      @timlash@timlash2 жыл бұрын
  • لك كامل التحية والتقدير من الجزائر 🇩🇿🇩🇿🇩🇿

    @modrentalking4385@modrentalking43852 жыл бұрын
  • Great work as always. and great fade out with the fork lift backing out into the dark..

    @Ihatezidiotz@Ihatezidiotz2 жыл бұрын
  • Gouging....Hell Yes! Been patiently waiting for this one Kurtis! Gouge it out, tack on a new one, and layer it back in...impressive work as always! The CEE Australia family make my early Friday mornings exceptional, I'm ready for the weekend now! Thx Kurtis (clean shaven and sporting a fresh hairdo!!), great work again from the internets favorite Karen, and a well earned "Good Boy" to Homey!

    @robbbranche@robbbranche2 жыл бұрын
    • Thanks 😊 K

      @aal3azmi@aal3azmi2 жыл бұрын
  • I know you've probably got a few things up on your whiteboard and this might not be something you're interested in but, depending on if your provider agrees and is actually the one that does it of course, would love to see a video about how your swarf and scrap is recycled. Got all different grades of steel, brass, cutting fluid etc. mixed together. Really curious how they do it.

    @D4N1CU5@D4N1CU52 жыл бұрын
    • Hey mate thanks for the suggestion we would've never thought of that so will add it to the vid ideas cheers!

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
  • Man that safety officer is living the good life. Watched your KZhead forever, and loving it. Keep it up both of you, and stay safe.

    @evanpenny348@evanpenny3482 жыл бұрын
  • I always use the gouging rig, when i need to remove large amounts of metal. One thought Kurt, painters tape to hold the catch rings, so you dont put your fingers in the holes to hold the ring in place, great work. Hood down lights on.

    @jonnyonthespotwelding979@jonnyonthespotwelding9792 жыл бұрын
  • Great work (once more) by the team. Karen - have to say it is your sense of humor that really sets these videos apart from others I view. Well shot - well done!

    @justaddwata@justaddwata2 жыл бұрын
  • Its incredible the skillset Kurtis demonstrates in so many different repair jobs. Machining knowledge is extraordinary. Great job once again. Bravo to the director as well.

    @Tom-pd4oc@Tom-pd4oc Жыл бұрын
  • Great work, I used to do these replacements all the time glad to see the flip method is worldwide 👍👍👍

    @waltermonical2653@waltermonical26532 жыл бұрын
  • Great overview of gouging. Wow, what a lot of welding! And the details you give us about welding wire and such are much appreciated! Cheers.

    @alexfunke214@alexfunke2142 жыл бұрын
  • You're an artist with that gouger dude. Your a master gougologist. I'm really impressed with how surgical you can be with that thing.

    @petermackay8981@petermackay89812 жыл бұрын
  • Worked 30 years as a boilermaker/shipyard worker. Spent many hours on a carbon arc. Always enjoy your videos and craftsmanship. Cheers Mate!

    @mikeraftis6332@mikeraftis6332 Жыл бұрын
  • Wow literally an industrial dentist. amazing

    @craigburley4136@craigburley41362 жыл бұрын
  • Brings me back 5 years plus building Doosan/Geith buckets that size. Would take a good 10 hours or more the weld shell, fittings, adapter, bushings.

    @COYO-T@COYO-T2 жыл бұрын
    • Where were you making the geith buckets? Aren’t they an Irish company

      @ferguson20diesel49@ferguson20diesel492 жыл бұрын
    • @@ferguson20diesel49 Bobcat is where I work and we build them in Minnesota. The shells were tacked in Ireland. They used to weld them their but they moved them to our factory. Now we have them subbed out to North Dakota. Doosan bought Bobcat back in 2008 or 2009. I mainly welded up the clamps or better known as the thumbs.

      @COYO-T@COYO-T2 жыл бұрын
  • Love the slo-mo machining and the welding shown through the filter! Good stuff!

    @rambuseighty-eight8874@rambuseighty-eight88742 жыл бұрын
  • You win with the most toys!🙌🏻 Learning a lot about the equipment components, along with your welding approaches

    @michaelbedell6523@michaelbedell65232 жыл бұрын
  • Brilliant video Kurtis thoroughly enjoyable keep em coming.Those gouging rods are bad ass

    @toddgreenwell9568@toddgreenwell95682 жыл бұрын
  • I love your poses while gouging from the inside of the bucket. Absolutely working it! Also, love the shots through the welding mask to see what's going on. Very cool view!

    @deeranfoxworthy6069@deeranfoxworthy60692 жыл бұрын
    • Glad you liked it!

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
  • And there was me thinking Kurtis had become a dentist! Great video guys, thanks.

    @maxnex7676@maxnex76762 жыл бұрын
    • Thanks for watching mate

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
  • Really enjoying these videos and learning a lot. Currently going to welding school. It's nice to see the oxy fuel torch and carbon arc cutter having practical applications. Very nice welds with both stick and mig. Gonna learn mig next semester, cant wait.

    @tall4life9212@tall4life9212 Жыл бұрын
  • As a guy that spent 30 ++ years ( now retired in BC ) in the ground engaging game with my own GET supply companies in Canada (Ontario and BC ) supplying Hensley , Esco / Bucyrus , Cat , H&L and many other DRP GET brands . I must say that you do great work that you should be proud of . Watching you brought back memoirs / smells and I even saw you use something I had never seen used before , the scale / slag cleaning power brush which works a Hell of allot better then a power chisel does plus it gets in everywhere . Take Care Downunder's .. WOODY ..

    @ronwood468@ronwood4687 ай бұрын
  • Wow that was a lot of previous questions answered in one video. Nice of you to answer them all. Smart to move the work around too in order to make the job more comfortable to do as opposed to having to contort yourself into an uncomfortable position. Like you said, you've got the equipment. Makes sense to let gravity work for you instead of against you. And terrific camera work as always. Great shots of the gouging and welding.

    @highpwr@highpwr2 жыл бұрын
    • Glad you enjoyed it!

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
  • It's 3AM I've been waiting for this one, getting ready to do the same job in my shop.

    @kentuckytrapper780@kentuckytrapper7802 жыл бұрын
    • Yewww 😎👊💥 hope it goes well for you mate

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
    • @@CuttingEdgeEngineering the job is not near as big as the one you done, still alot of welding.

      @kentuckytrapper780@kentuckytrapper7802 жыл бұрын
  • It is a total joy sitting at my computer watching a top notch professional do his job correctly not that I would know what correctly is but you have my vote.

    @scottscott6794@scottscott67942 жыл бұрын
  • I’ve had a needle scaler for years. Never thought to use it for cleaning slag off. And Looks like it give you a great surface for the next bead.

    @doughahn9263@doughahn92632 жыл бұрын
  • Enjoy the verbosity and explanations! I know it takes more time to do it like that, but it helps understand why, for example, you use a particular wire, etc. Keep up the good work!

    @jamesgideon5580@jamesgideon55802 жыл бұрын
    • Cheers mate thanks for the feedback

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
  • It's fascinating that it resembles actual teeth so well, root and all. Another great job, young shaven Curtis :D

    @MrHungrySimon@MrHungrySimon2 жыл бұрын
  • Just finding ur channel. From the way you cut the piece off cleaned it up and the new one slid and sat right down n there. Great job man

    @maughan6957@maughan69579 ай бұрын
  • Awesome stuff. Always like to see heavy industry stuff getting sorted. 👍👍👍

    @Downtheshed@Downtheshed2 жыл бұрын
  • Love how you get the same questions every time you bust out the arc gouger. It's about control versus time. Plasma would take forever and you'd go through a hundred contact tips and oxy/fuel torch would take so much gas to sink heat into something that big. And if you're not trying to sever and just trying to "dig" that metal out, carbon arc is the way. That electric arc is so much more efficient in terms of watt for watt energy consumed. A torch has to get so much metal hot before it hits the autoignition temp.

    @WmSrite-pi8ck@WmSrite-pi8ck2 жыл бұрын
    • Repent to Jesus Christ! “All Scripture is God-breathed and is useful for teaching, rebuking, correcting and training in righteousness,” ‭‭2 Timothy‬ ‭3:16‬ ‭NIV‬‬

      @getonthecrossanddontlookba5004@getonthecrossanddontlookba50042 жыл бұрын
  • The clock was a cool touch gives us a perspective on time!

    @jakemerrittttt@jakemerrittttt2 жыл бұрын
  • Work for a company that does Hardfacing for the teeth of mining equipment. Always wondered how this stuff goes together. Nice work.

    @Smokoimon@Smokoimon2 жыл бұрын
  • Those pins holding the teeth on are engineering art; elegantly simple!

    @mrpesky163@mrpesky163 Жыл бұрын
  • Another great job and great video. I really like how you don't cut down your videos into short 15 to 20 minute segments. I rather enjoy the longer videos. Nothing better than a quality video at the end of the day to kick back and relax to. You both do quality work. Thanks again and keep the great content coming. 👍

    @kurtkorenko8943@kurtkorenko89432 жыл бұрын
  • After running equipment for over a decade I have seen many of those shanks break, the outside ones are the most common and it usually happens from my experience when the outside tooth catches a rock and the operator starts wiggling the bucket in place to try and get past the rock or pull it out. Luckily I was taught when you run into that situation go the tooth width wider and you can usually get the obstruction out without breaking a shank or tooth. Also having had to replace shanks I know how big of a job it is especially if you don't have an air arc gouge, it is not that fun with oxy acetylene and requires significantly more cleanup after. You make it look easy, I also love the fact you use mig to weld it back in place, so many people think stick is the only way to get a strong weld on something like that.

    @robprice58@robprice582 жыл бұрын
    • Idk about that when I was a teenager my dad's friend came to work for him after he retired from 45yrs as a pipeline welder I spent 1 summer rebuilding our old excavator buckets with him. He could burn shanks out with a torch and other than the slag it looked like it was cut with a bandsaw. But I know what your saying I've seen ppl that think they know how to use a torch just because they can light it

      @chuckbailey6835@chuckbailey68352 жыл бұрын
    • I'm sure some one that don't know how to use an air gouge would make a hell of a mess with it just like some one that don't know how to use a torch

      @chuckbailey6835@chuckbailey68352 жыл бұрын
  • He is simply a master. Your job is amazing.

    @williamscaamano4595@williamscaamano45952 жыл бұрын
  • Outstanding work. A real craftsmen. Thanks for sharing. 😎

    @Iflagum@Iflagum8 ай бұрын
  • Nothing will come close to the performance of those gouging rods fantastic job Kurtis 👍

    @kerrygleeson4409@kerrygleeson44092 жыл бұрын
  • Karen, really good shots around 23:00 you could really see the weld pools and how much material he was putting down on those welds. Really cool to see it that way. Another great video, as always.

    @wadecoppage5583@wadecoppage55832 жыл бұрын
  • Air-Arc is by far the most efficient way to gouge/scarf off the old welds, hands down faster and cleaner... Does my heart good to see you weld the same way I do, hot and fast... Never used Inner-Shield wire with a gas overlay.... Might have to try it one day... Cheers from So. California... You're a good man and are blessed with a good lady...

    @ldvan100@ldvan1002 жыл бұрын
  • From Mexico 🇲🇽 pit bull it’s so friendly I learning other different heavy cut , never see something like that before, thanks

    @tonylikeaboss1896@tonylikeaboss18962 жыл бұрын
  • Friday: Check. Beverage: Check. CEE: Check. Commence relaxation.

    @MajesticDemonLord@MajesticDemonLord2 жыл бұрын
    • Enjoy mate! 😎👍🍻

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
    • That’s my Friday afternoon schedule too! 😃👍

      @grahamdavies22@grahamdavies222 жыл бұрын
  • G’day Kurtis and Karen, that a big bucket and it’s amazing how much of abuse that front edge takes, you see operators trying to peel rock out with 1 or 2 teeth and you always think it going to roll the tooth out not the rock, awesome job mate as always, have a great weekend, cheers

    @MattysWorkshop@MattysWorkshop2 жыл бұрын
    • Hey Matty hope you're having a good weekend down there mate. It's amazing what abuse some machines deal with the operator is probably happy to have the ripper tooth fixed 🤣 Looking forward to the Part 3 of your wobbler engine 😎👍

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
    • @@CuttingEdgeEngineering hopefully all going well I’ll have the final video out on the wobbler engine tonight

      @MattysWorkshop@MattysWorkshop2 жыл бұрын
  • i really like the way you depict welding, gives an appreciation to all the non welding work that goes into welding...all the way down to the chipping

    @mtraven23@mtraven232 жыл бұрын
  • While waiting for the new weekly post from you folks I saw this and hey why not. A trip to the past. For every center tooth shank I would replace 10 corner shanks. As I said before a full day to do the job. I always found the better the operator the more often their buckets needed attention. They simply make more cycles than newer guys.

    @TomokosEnterprize@TomokosEnterprize3 ай бұрын
  • Really liked the welder and wire explanation as well as the rest of the video of course. Clean shave and clean hat. Killin it Mate. Thnx KKH

    @ibTeeMac@ibTeeMac2 жыл бұрын
    • Hey mate thanks for the great comment glad you enjoyed it

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
    • with the clean shave in the out-takes you looked like apprentice material.

      @1verstapp@1verstapp2 жыл бұрын
  • WOW !! My kind of welding for sure !! Big heavy with pre heat required and multi pass welds..... I just love this kind of work !! Great job guys !! The safety officer is doing his job well also .....he is such a good boy !! Top notch work as always !! 👍👍

    @robertmanley7556@robertmanley75562 жыл бұрын
  • That last segment made me give you thumbs up! Excellent

    @graypistachio4141@graypistachio4141 Жыл бұрын
  • I've never air-arc gouged, but this really is a great demo of how good it can be, nice setup for the welding. Cheers you two, and thanks for the video.

    @pretendorossi@pretendorossi Жыл бұрын
  • Your smoother than my dentist doing Teeth replacement

    @waynebfr8953@waynebfr89532 жыл бұрын
    • And cheaper 😂👍

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
  • I just did the same job the other day in the field. I was proud of my job until I saw yours. To say you’re a expert is a understatement. It must be all the great camera work. Lol love watching your videos. Thank you for sharing.

    @lucadesiervo2684@lucadesiervo26842 жыл бұрын
  • Пёсель просто прелесть!!! И мастер высшего класса- перевод субтитров оставляет желать лучшего!!!

    @user-jz2id2xe4r@user-jz2id2xe4r Жыл бұрын
  • The clock ⏰ placement is always a nice touch 👌🏼👌🏼

    @VLXVNDR@VLXVNDR2 жыл бұрын
  • Dude! You make gouging look sooo easy. I've tried gouging before and it's been a train wreck. You're an artist with that thing. Gouge on! Lol

    @donaldjohnson633@donaldjohnson6332 жыл бұрын
  • It wouldn't be Friday without a new video from you guys. Thanks for all your hard work and for sharing it with us. :D

    @_zzpza@_zzpza2 жыл бұрын
  • I learned that the round carbon rod does the deep gouging and the other rod cleans up . Because you have to make so many welding passes, you must use most of a spool. When you showed that fancy bag. I thought for sure it was something naughty for the Giggler. Aussies take challenges seriously. Someone says you can't break that. The challenge is on. Thankfully we have CEE.🥳 👍💯🦘

    @assassinlexx1993@assassinlexx19932 жыл бұрын
    • Every crew has at least one person who is known to be good at breaking equipment.

      @markfryer9880@markfryer98802 жыл бұрын
    • Some people can wreck an anvil with a rubber hammer🙄😬

      @jeffsimonar7161@jeffsimonar71612 жыл бұрын
    • We had a new apprentice at work, after spending a day with one of the fitters, the fitter remarked "If you put that boy in a locked room with two tennis balls, he'd loose one and break the other !"

      @graemewhite5029@graemewhite50292 жыл бұрын
    • @@graemewhite5029 They’ll never miss Payday or Quitting time, hope y’all were able to help him to improve, or find something else

      @dirtfarmer7472@dirtfarmer74722 жыл бұрын
    • Yep! Round digs, flat smooths.

      @StreuB1@StreuB12 жыл бұрын
  • Gotta love arch gouging first thing in the morning.

    @michaeltaylor4271@michaeltaylor4271 Жыл бұрын
  • Ready- Yup!!! Cheers from Tucson, Arizona

    @caroleriedner4233@caroleriedner42333 ай бұрын
  • Well done, Kurtis; you amaze me with your talent each week; I love watching your showes from Thailand. 😎

    @redmonarocv8@redmonarocv82 жыл бұрын
    • Thanks for watching there mate

      @CuttingEdgeEngineering@CuttingEdgeEngineering2 жыл бұрын
KZhead