Gearbox Repair - 8x8 Amphibious Vehicle Argo REBUILD Ep.3

2023 ж. 11 Мам.
140 828 Рет қаралды

Steel rims and frame get sandblasted and powder coated, the planetary differential brake steering gearbox parts get cleaned in parts washer, a couple of gears get replaced with new gears, new bearings and circlips installed. The planetary differential gets assembled and worn out reverse idler gear oilite bushing replaced with homemade brass bushing. The project came to a halt with a damaged bearing hole in the aluminum gearbox case. I have to figure out how to repair it so I can finish the gearbox assembly.
8x8 ARGO rebuild series full playlist:
• 8x8 ARGO Avenger REBUILD
This 8x8 ARGO sparked the homemade tracked amphibious vehicle build series a couple of years ago that you can watch here:
• Tracked Amphibious Veh...
My other videos: kzhead.infovideos
Support me on: / donndiy
Follow me on: / donndiy
#donndiy #8x8 #trackedvehicle
Welding equipment borrowed from Spetselektroodi AS, Estonia:
Fronius TransSteel 2700 welder
Optrel Crystal 2.0 Welding Helmet
Hypertherm Powermax 45 XP plasma cutter

Пікірлер
  • More fabrication videos on kzhead.infovideos

    @DonnDIY@DonnDIY Жыл бұрын
    • Will the brass bushings you made work okay in place of oilite bushings? I'm not saying that they won't work, I'm just curious since I don't know 🙂

      @GrooveyGrubworm@GrooveyGrubworm Жыл бұрын
  • The Offspring - "Come Out And Play"

    @andrew5792@andrew5792 Жыл бұрын
    • And Americana ?

      @AigoRacing@AigoRacing Жыл бұрын
    • Word.

      @Sodabowski@Sodabowski Жыл бұрын
    • Yup

      @KevCampbell@KevCampbell Жыл бұрын
    • This ☝🏼

      @EdwardMurray06@EdwardMurray06 Жыл бұрын
  • The time and cost of getting those parts blasted was 100% worth it.

    @jimsvideos7201@jimsvideos7201 Жыл бұрын
  • Quite the gearbox for a utility vehicle. Good on the manufacturer for supplying a service manual! Nice work.

    @mattym8@mattym811 ай бұрын
  • The Offspring is a guilty pleasure of mine too as are spur diffs

    @RooMan93@RooMan93 Жыл бұрын
    • That was my guess for the music too.

      @runsolo7418@runsolo7418 Жыл бұрын
    • Third vote, but what song is my issue.

      @middomaker@middomaker Жыл бұрын
    • @@middomaker I give u a clue: you gotta keep em separated.

      @RooMan93@RooMan93 Жыл бұрын
    • @@RooMan93 ❤ COME OUT AND PLAY!

      @middomaker@middomaker Жыл бұрын
  • An amazing transformation of the chassis, that gearbox casing is a mess but we all know you're going to fix it and make it look easy too

    @scottsorby7966@scottsorby7966 Жыл бұрын
  • That aluminum case needs some TLC for sure. TIG might work, but without the alloy spec, it is risky. I’m confident you have already figured it out and remedied the damage by now. 😉

    @opendstudio7141@opendstudio7141 Жыл бұрын
  • The only thing wrong with this video is it was not long enough. 😂 thanks Donn for taking us along.

    @dumbasscountryboy@dumbasscountryboy Жыл бұрын
    • just play it in slow motion 🤣

      @randytravis3998@randytravis3998 Жыл бұрын
    • Yes! The worst part of Donn's videos is seeing, "to be continued", although that means more is coming! I guess we just have to be patient. 😁

      @jlucasound@jlucasound Жыл бұрын
    • @@jlucasound // I couldn't agree more-in fact, sometime back when I saw that one of my favorite channels started a new series, I began saving each episode in a playlist so I could watch them w/o waiting [like I am now]. It was hard at first, but I've gotten used to it ad it's well worth the wait.

      @DanKoning777@DanKoning7779 ай бұрын
  • The Offspring Enjoying your videos!

    @kiffing@kiffing Жыл бұрын
  • I highly recommend aluminum brazing rods with a MAP gas torch. It should be a easy repair. Use the old bearing race and build up the surface around the race. The brazing rod will not stick to the old race. You can practice on a piece of aluminum and a old race.

    @garlandchisum9900@garlandchisum9900 Жыл бұрын
    • Great idea dude that was what I imagined as well only I probably would tig it with the race in there Cheers

      @iainhetherington4608@iainhetherington4608 Жыл бұрын
  • Keep it coming we all enjoy watching what you do

    @MikeHarveyPhoto@MikeHarveyPhoto Жыл бұрын
  • Awesome, as usual! Song Guess: Offspring/Come Out and Play

    @SluSharkND@SluSharkND Жыл бұрын
  • Hi Donn, Great work as always, you're a neurosurgeon in a mechanical world.

    @johnvro967@johnvro967 Жыл бұрын
  • That case is a little rough, but, i'm sure you can fix it. Seen a case explode because the owner didn't believe in maintanence. Owner wasn't happy, said it was Argo's fault. We straigtened him out. Mind you, never saw a frame crack that bad. Must have been really abused by the previous owner. Paint on it looks really nice Donn. My parts supplier is beside ODG/Argo's plant and Amin offices here in Canada. Seen the Sherps getting assembled there now. Good trade, you send us Sherps, we send you Argos.....

    @jeepanimal2943@jeepanimal2943 Жыл бұрын
    • wait, they're working on SHERPS there!? holy schnikes!

      @airplanemaniacgaming7877@airplanemaniacgaming787716 күн бұрын
  • Oiy that bearing hosing at the end... ouch!i just rebuilt one last winter... a Gen 1. That's a Gen 2. Cool to see what changed and what stayed the same.

    @facemelter7844@facemelter7844 Жыл бұрын
  • The brass bearing you made to replace the 'Olite' one may not last too long. The bearing you are replacing is made from sintered phosphor bronze and is porous so it holds oil, the brass one won't. Anyway great vid as usual.

    @frenchphil189@frenchphil189 Жыл бұрын
  • Realized that you were a serious repair restoration person when I saw the lathe in your shop. Your father or grandfather must have taught you well. Can tell the way you work that you have been doing this type of work for years.

    @sartainja@sartainja6 ай бұрын
  • How do you know how to put it all back together baffles my mind. You are amazing!

    @johneisnor@johneisnor Жыл бұрын
    • According to the manual. 👍

      @DonnDIY@DonnDIY Жыл бұрын
  • Great progress Donn, amazing patience and attention to detail. I am looking forward to the next instalment 👏

    @AW-Services@AW-Services Жыл бұрын
  • 5:24 the offspring come out and play 🙂 keep em seperated

    @chevymarioana@chevymarioana Жыл бұрын
  • The guy is super talented, and a great video editor.

    @GuildOfCalamity@GuildOfCalamity Жыл бұрын
  • Fantastic following your projects. Thanks for sharing.

    @georgestewart1325@georgestewart1325 Жыл бұрын
  • The Offspring for the win!

    @BentSpanner@BentSpanner Жыл бұрын
  • I guess the band is 'The Offspring' 😎. Great projects and video's by the way. It's a plessure to watch!! 😃

    @BrowningUltraXS@BrowningUltraXS Жыл бұрын
  • What a great video. Very smart gentleman.

    @mikec2825@mikec282510 ай бұрын
  • The band and song is Prince & "purple rain" 😳😉

    @jamesa7506@jamesa7506 Жыл бұрын
  • Thank you, i learn a lot , always a pleasure watch your channel 👍👍👍👍

    @carloskawasaki656@carloskawasaki656 Жыл бұрын
  • Doing it the right way as always! Thanks for the inspiration.

    @rcytb@rcytb Жыл бұрын
  • One thing for sure when Don gets done it will be a hundred percent better than it was brand new!

    @MakinEndsMeet69@MakinEndsMeet69 Жыл бұрын
  • Fits like a glove, went together well, looking forward to the case repair and having it all back together too. You're doing a fantastic job Donn. Keep up the great videos and all the fun you have around your shop. Fred.

    @olddawgdreaming5715@olddawgdreaming5715 Жыл бұрын
  • Good thing you had a manual to follow reassembling it. The song might be "Come out and play" by Offspring

    @DougAskin@DougAskin Жыл бұрын
  • Ya gotta keep ‘em separated Donn

    @ffonzie@ffonzie Жыл бұрын
  • Man, that thing is chowdered!

    @artemiasalina1860@artemiasalina1860 Жыл бұрын
  • Offspring come out and play was the song 😂definitely took me a minute to figure it out

    @ryanminnick2399@ryanminnick2399 Жыл бұрын
  • The Offspring. Come out and Play

    @rohnaldgordon8673@rohnaldgordon8673 Жыл бұрын
  • Well done cant wait for more thanks for the hard work you put into your videos

    @tylermitchell9939@tylermitchell9939 Жыл бұрын
  • That last shot is a challenge, Good luck.

    @willtricks9432@willtricks9432 Жыл бұрын
  • Those parts look brand new after sandblasting and fresh paint! 👍💪✌

    @rjung_ch@rjung_ch Жыл бұрын
  • Sir you are A GENIUS 👍😇👌✨🚀😌 Cheers 🍻

    @RCAFpolarexpress@RCAFpolarexpress Жыл бұрын
  • That's enjoying life! Repair a gearbox and drinking a beer! Terviseks

    @johanbergstrom8255@johanbergstrom8255 Жыл бұрын
  • Hi Donn, just a suggestion; with your parts cleaner surround the bottom of the tank with 10 mm copper tubing. Drill 2 to 3 mm holes in one side of the tubing not completely through. Add a valve to adjust air through the solvent it’s not perfect but it does help with the heaver grime on the parts. I leave it bubbling all night, Play safe from Elliot Lake, Ontario, Canada.

    @tinkermouse-scottrussell3738@tinkermouse-scottrussell3738 Жыл бұрын
  • 😂🔧 This video had me hooked from start to finish! The only downside? It left me craving for more. Donn, thank you for taking us along on this epic journey of rebuilding the 8x8 Tracked Amphibious Vehicle and fixing the broken gearbox. Can't wait to dive into more thrilling and informative videos on the Meta Tech HD channel. Join me and explore the fascinating world of technology! 🔧😎🎥

    @metatechhd@metatechhd Жыл бұрын
  • Excellent work 👍👍👍 . Thank you for sharing. Take care of yourself 🇨🇦

    @yeagerxp@yeagerxp Жыл бұрын
  • Coming along nicely. Something like this with a blown engine or ruined gearbox might be a good candidate for electric conversion.

    @DEADB33F@DEADB33F Жыл бұрын
    • Except electric would be really heavy.

      @Crewsy@Crewsy Жыл бұрын
    • @@CrewsyDepends what your range goals are. For 20-30 mile range and using Lithium cells I don't see weight being too much of an issue. I mean the thing has 8 large flotation tyres at low PSI so is always going to have reasonably low ground pressure even if loaded up with batteries. Realistically though you aren't going to be covering large distances in something like this as it has zero suspension and a pretty harsh ride (I've driven an Argo which is similar). It's also the batteries which are the expensive part, so keeping to a low-ish target range will keep the cost *and* the weight down.

      @DEADB33F@DEADB33F Жыл бұрын
    • @Charles Brainard Yes, but that's not something that would ever be within my budget personally so is of limited appeal. Converting a UTV or something like an Argo to be a relatively low speed, low range, low cost electric offroad farm workhorse is something I could see myself doing at some point. Not many examples of that sort of conversion around though.

      @DEADB33F@DEADB33F Жыл бұрын
  • great videos and amazing work! I'm surprised, that you didn't reinforce the frame in those areas where it was cracked so badly! Btw: I liked your long version on how the gearbox woks better!

    @kululv@kululv11 ай бұрын
  • Offspring - come out and play 🤟🏼

    @punkbloater@punkbloater Жыл бұрын
  • Great as always

    @gafrers@gafrers Жыл бұрын
  • I'm just guessing here, but will you just machine out that damaged bearing hole and insert a suitably sized bushing to repair it? Seems like the safest course. Can't wait to see what you come up with.

    @papawheelie5835@papawheelie5835 Жыл бұрын
  • Very nice workmanship and video. 👍

    @yodasbff3395@yodasbff3395 Жыл бұрын
  • I really like how you do step by step so we can understand it.... Great Video 👊👊👊👊

    @shanethompson7543@shanethompson7543 Жыл бұрын
  • Awesome video. Great narration and editing. Cool project.

    @ButterflyMatt@ButterflyMatt Жыл бұрын
  • A very good watch.

    @adnacraigo6590@adnacraigo6590 Жыл бұрын
  • Noting more thirst quenching than Corona.

    @brucemillar3015@brucemillar3015 Жыл бұрын
  • brass will not hold p to a bronze bearing. I have made several brass bushing, they didn't last. I know you have the gear box together, but I would get bearing bronze or get the correct bushing. If you don't replace it, keep a good eye (ear) on any noise from the gear box. I enjoy your projects. PS, I was a tool maker so I have made many bushing in my time.

    @k.johnzarzeczny682@k.johnzarzeczny682 Жыл бұрын
    • My bad, it might be bronze. There's no way for me to tell.

      @DonnDIY@DonnDIY Жыл бұрын
    • Scratch it, bronze is usually softer, that’s why it makes such a good bearing, the soft tin rich won’t weld to the hard steel surface. If tin based bearings ever over heat the tin oxidises, tin oxide is very hard and it rips apart the surface. I had to chase a bronze bearing recently and was pleasantly surprised at the price for a sintered bronze after I had seen the price of bronze bearing stock.

      @johnsherborne3245@johnsherborne3245 Жыл бұрын
    • @@DonnDIY Messingut puurides/treides eraldub puru. Pronksiga tuleb laast. Nagu malm vs teras. Nii vähe, kui seda näha oli videos oli see messing. Ole vene hõõritsatega ettevaatlik. See, et hõõrits on ka tegelikult teritatud sellise diameetri peale nagu on peal kirjas on rohkem harva esinev erand.

      @qwert0091@qwert0091 Жыл бұрын
    • Would be VERY amazed if that worn out sintered bronze bushing in the reverse gear was a custom size. You can cut the bushings to length so just order the right OD and ID. The brass will hold just fine till then.

      @martylawson1638@martylawson1638 Жыл бұрын
    • Happy you brought it up as well. I was also wondering if the factory clearance for this bushing was that loose. For the cheap price, replacement sintered bushings are a lot easier to procure. I have seen machined bronze bushings made with oil channels instead of sintered material.

      @hackish1@hackish18 ай бұрын
  • I like the clean work you do.

    @stillraven9415@stillraven9415 Жыл бұрын
  • Hello Donn good job

    @vinceianni4026@vinceianni4026 Жыл бұрын
  • Man... i do not envy the task of fixing that bearing pocket. That said, i've had to fix one in the past and i've had ... success with this roundabout method. I went to the next size up bearing OD. Back then i didn't have a mill, so i got help from a friend and had him cut the bearing pocket next size up. It does work, but at least in my case (literally and figuratively) the bearing pocket boss, is just big enough to work. I always feel that one day i'll find that lathe gearbox explode or something, consequently, i don't use that lathe in its lowest gears. It does work, but not well.

    @aserta@aserta Жыл бұрын
  • Great work as always

    @jakobv8@jakobv8 Жыл бұрын
  • Great job as usual Don, I like these resurrection videos , keep them coming Cheers from Aus

    @iainhetherington4608@iainhetherington4608 Жыл бұрын
  • you could just stick in a couple of sur-ron motors or similar. then you could do tank turns!!

    @licencetoswill@licencetoswill Жыл бұрын
  • Can't wait to see it finished

    @doylerabjohn3435@doylerabjohn3435 Жыл бұрын
  • Love your show . Hex bar looked like brass not bronze, brass is crap as a bearing , cheers

    @dennisflemming826@dennisflemming826 Жыл бұрын
  • Thank you my friend

    @manoelgfarias2035@manoelgfarias2035 Жыл бұрын
  • Looks nice, good work 👍

    @jarkkovanska6681@jarkkovanska6681 Жыл бұрын
  • I Can't wait to see part 2 Good job Dude 👍😊👍

    @The-Warm-voice1359@The-Warm-voice1359 Жыл бұрын
    • This was already part 3 of this series. 😋 Or do you mean part two of the gearbox repair?

      @DonnDIY@DonnDIY Жыл бұрын
    • @@DonnDIY Damm what? i thought this part1 Don't blame me buddy i'm new and i first time watch your video l😂l and i l❤️ve your work And i like to watch about the mechanics

      @The-Warm-voice1359@The-Warm-voice1359 Жыл бұрын
  • So good ii boss EP.4 ok 👍👍😊😊👌👌✅✅

    @yusufabdrahman592@yusufabdrahman592 Жыл бұрын
  • Nada como fazer bem feito. Muito bom.

    @camposcasc7615@camposcasc7615 Жыл бұрын
  • You can not beat proper Solvent degreasers

    @petenikolic5244@petenikolic5244 Жыл бұрын
  • Respect

    @andreashaas7997@andreashaas7997 Жыл бұрын
  • Uauhhh, beautiful work

    @pabloperlo4479@pabloperlo4479 Жыл бұрын
  • good work

    @Flowing23@Flowing23 Жыл бұрын
  • Cheers, isn't everything better tasting after hard work? I like to have coffee and it is atleast two times better.

    @MrBloodySerb@MrBloodySerb Жыл бұрын
  • I'd bore the chewed up transmission case out just enough to get a round bore and glue in a sleeve with a bearing retaining compound. (Loctite 680 is a good one) They're essentially super-glue for metal and a go-to problem solver of mine. Should be able to measure the center location from the opposite case half and transfer it over.

    @martylawson1638@martylawson1638 Жыл бұрын
    • Great idea!

      @DonnDIY@DonnDIY Жыл бұрын
  • 🎵🎶 You Make Me Feel Brand New 🎹🎼🎶🎵 (Stylistics) 🤣 (Yes, I know that is not the song you were playing.) 😂😉

    @jlucasound@jlucasound Жыл бұрын
  • Ох уж и досталось этому вездеходу при жизни ...

    @user-hy5se5jj6u@user-hy5se5jj6u Жыл бұрын
  • Graet work as always 🙂🙂

    @MASI_forging@MASI_forging Жыл бұрын
  • man earned his beer

    @curm1778@curm1778 Жыл бұрын
  • Really interesting video,

    @mentalneil@mentalneil Жыл бұрын
  • Off Spring 🤟

    @zakkfpv7574@zakkfpv7574 Жыл бұрын
  • You were definitely listening to the offspring. Come out and play was the final song.

    @James02876@James02876 Жыл бұрын
  • Really really interesting 🤩👍

    @geo2cv6tron14@geo2cv6tron14 Жыл бұрын
  • Brilliant

    @TheLeeattwood@TheLeeattwood11 ай бұрын
  • COME OUT AND PLAY!, for The Offsprings great band, and u work is superb, new subs here.

    @Einherjar_17@Einherjar_1711 ай бұрын
    • Thanks for the sub!

      @DonnDIY@DonnDIY11 ай бұрын
    • @@DonnDIY Thx u for the great videos mate!

      @Einherjar_17@Einherjar_1711 ай бұрын
  • Is there enough thickness to the bearing pocket to overbore it and sleeve the hole?

    @ohhpaul7364@ohhpaul7364 Жыл бұрын
  • Hyvää työtä! :)

    @PHUSII@PHUSII Жыл бұрын
  • Як завжди неперевершено!)

    @user-mg3db7pw1s@user-mg3db7pw1s Жыл бұрын
  • Awsome!

    @jelaro2882@jelaro2882 Жыл бұрын
  • @PeterNetped@PeterNetped Жыл бұрын
  • Offspring - Come out and Play

    @kthdesigns3598@kthdesigns3598 Жыл бұрын
  • More please!

    @graemezimmer604@graemezimmer604 Жыл бұрын
  • 🏆💪🙏🇺🇲 Thank you for sharing

    @drmarkintexas-400@drmarkintexas-400 Жыл бұрын
  • and here i trying to nap b4 work n a new vid dropps

    @sadmule@sadmule Жыл бұрын
  • Next time use the bread trick for those difficult bearings.

    @lomoDaniel@lomoDaniel Жыл бұрын
  • 🎵 The Offspring - "Come Out and Play." 🎶

    @PatriotPainter@PatriotPainter Жыл бұрын
  • thats offspring playing in the background, Come out and play(keep em separated) from their album smash

    @Thomas-cw2wl@Thomas-cw2wl Жыл бұрын
  • The Offspring - Genocide. Great band and song🤘... I cheated though and played the video at 0.25x speed 😅

    @iriemcjedi@iriemcjedi Жыл бұрын
  • Perhaps mill out the case and press in a steel sleeve?

    @WyckedSludge@WyckedSludge Жыл бұрын
  • ฝีมือดีกับการซ่อม

    @Nattapol221@Nattapol221 Жыл бұрын
  • should have used bronze for the bushing as it is more appropriate. Great job

    @fasousa4798@fasousa479811 ай бұрын
    • It should be bronze, I said it wrong in the video. Oops! 😋

      @DonnDIY@DonnDIY11 ай бұрын
  • Never use brass for bushings. Always bronze.......brass is for lamps and pretty door knobs

    @vettepicking@vettepicking Жыл бұрын
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