Repair DAMAGED Hydraulic Cylinder for CAT 651 Scraper | Part 1
This video is Part 1 of repairing a damaged hydraulic cylinder for a Caterpillar 651 Scraper wheel tractor. This is the Apron lift cylinder on the machine and has been damaged by something causing massive amounts of scratching inside the barrel and on the piston. In this part 1 video we start with the old cylinder barrel and set up in our lathe for machining out the welds to remove the barrel end and head flange. We use welding on the head flange and heat with flame torch to expand and remove. The head flange needs to be bored out, built up with weld and then machined out to suit the new barrel tube. We then set up the new steel tube in the lathe for machining the outer diameter and boring out the inner diameter to match OEM standard and interference fit for head flange. We then measure and drill in oil port holes into the new barrel and heat up with flame torch ready for interference fitting the head flange.
In this video we are using:
- TM-26120G Lathe
- BM-63VE Milling machine
- WIA 500i Weldmatic welder
Watch part 2 here: • Repair DAMAGED Hydraul...
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Hey viewers Happy Easter and thanks for watching todays part 1 video of the damaged 651 apron cylinder! Sorry about the background noise of the rain we had plenty of it for a few days. How's that cliffhanger ending 😅 keep an eye out for Part 2 to see how it ends up! 😎👍 Subscribe and hit the bell icon to turn on notifications so you don't miss our weekly uploads. 👇 🤳 Follow us online here: Instagram instagram.com/cutting_edge_engineering Facebook facebook.com/cuttingedgeengineeringaustralia/ Official CEE Merch shop: www.ceeshop.com.au
Happy Easter to you to 😀 Great video 👍 nice to see how you do things. Looking forward to part 2 😀
Cliffhanger? Was waiting for that one word we all know so well... and use so often... As for rain, come up to EffenQ, we'll show you rain...
now we have to wait to see if you got it all in the hole instead of......... just the tip
I am an old fucker with no guarantee of another week. So, I would like to have a midweek video from you. Australia was on my bucket list, now, it is too late. It is 05:25 here. I was up for a pee. I am going back to sleep for a few hours. Great video.
Feliz pascoa from Brazil to all.
I will never work on this machine, change o-rings that big or work on heavy equipment. But I cant stop watching!!!
Right!
Totally! Also the safety officer is adorable.
Hahaa nice one mate thanks for watching 😎👍
Silver cymbal
It’s alright. You don’t have what it takes to handle the big ones. 😬
What better way to start the morning than with a video from carl ehhhh kurtis. Thanks from the Netherlands!
🤣🤣🤣 shit that name is stuck now haha thanks for watching mate
😂
+1 from the Netherlands!
Watching metal lathe work is almost therapeutic to watch Good work my friend
Kurtis you're such a genius - had me scratching my head no end when you welded those zigzags at the bore!
Every time I see these vids I think "This man is a star infront of the camera." But then, the bloopers appear and I think "What on earth is wrong with this dude?" Every fucking time. It's hilarious 😂
😂😂😂 This comment made me LOL so hard hahahaaaa
My brain to mouth filter is broken 😂😂😂
Nothing is wrong, it is the real world, it is what it is.
@@CuttingEdgeEngineering just factory delete it. Who needs a filter? It makes life way easier.
Shows how good the editor is. MRS Carl i presume.😉
Your channel is the best photographed and best organised of all the machining sites on KZhead. Great work and great craftsmanship!
Hey Alex thanks mate really appreciate the great comment! 😎👍
@@CuttingEdgeEngineering Indeed the Mrs is an awesome cameraperson. Very good clear closeups, slo mo shots, steady footage, clear audio, very professional.
@@jtveg Awesome produced video 😊😊👍
I agree, cutting edge engineering and fireball tool have really taken the show for me. Amazing craftsmanship skills, you can always learn something and get a good laugh from their videos
@@jtveg Indeed. I just wonder, upon seeing 10:00 - is she also a rain lover? Or just _that_ dedicated to the work of showing the context for all this?!? Either way, fun stuff. (And in the former case, I bet that was a fun excursion! :) )
I want to thank you guys. I watch your videos while I’m at work and they’re oddly hypnotic and relaxing. I’m probably not alone in feeling that way. Before I know it my day is over and I’m on my way home. Hat’s off to both of you…and Homey. I love that you feed the birds too - shows your hearts are in the right place.
I'm not a machinist, nor do I own a Catepillar, I don't do anything that has anything to do with this channel, but I truly enjoy watching a calm Aussie do tings in the workshop, I have binged most of your videos by now. Great footage, just enough talking, no music, and occasional dog apperance, I love it!
Hey mate thanks for supporting the vids and this great comment we appreciate it! Cheers 😎👍
@@CuttingEdgeEngineering Hi where about are you based ? Just curious have a buddy in mount crosby nr Brisbane
Opens box from the wrong end. Later finds note at the bottom - Please deliver these beers next door to Carl on Wednesday - it's his birthday.
My bad 🤣🍻
that's not fair ... 😭😜
@@CuttingEdgeEngineering CARL WHO NEVER HEARD OF HIM BURRRP JON IN KENTUCKY U.S. OF A
Care package to CEE was a great idea@
@@427med West Kentucky here also.
After seeing your bloopers I realize that we have something in common. We both have no filters.
What the fucks a filter? 😂👍
@@CuttingEdgeEngineering I ask the same question.
@@CuttingEdgeEngineering Kurtis...PLEASE...watch your punctuation! There is an apostrophe between the "fuck" and the "s" because it's a contraction. "What the fuck is a filter" becomes "what the fuck's a filter?" Could be kids reading this so you have to set a proper example for fuck sake!
@@sunny71169 You mean "for fuck's sake". Ffs. ;)
No, he means 'for fucks sake'. Fuck is, or fucks plural! For Fucks sake get it right!
As I sit here eating supper and watching this, thank you for giving explanations on not just what you are doing but also what you are seeing and answers on to why it could be doing it.
I've been a diesel mechanic for 25 years and dabble in fab and machine work. After watching "CARL"(could help it Curtis) I wish I would of been a machinist. Can't stop watching. Cheers from the USA.
Hey mate thanks for watching you should definitely make it a hobby!
These are the best videos, without much talk and without music, everything shown very precisely. I'm already looking forward to the second Part. Very professional Greetings from Germany
Thanks mate! Appreciate the great comment 😎👍
Been stuck in hospital for almost a month now and absolutely love these CEE videos, they've really made the days pass quicker. Was a long time Abom79 fan but the production quality of these videos is absolutely gold standard.
Hey David hope you're doing alright mate! Thanks for watching the vids glad they're keeping you entertained. Cheers, Kurtis 😎👍
Abom stopped working and changed from a machining channel to an advertisement channel. It was so good and now mostly sucks...
@@risfutile At least - I hope - he still has his old videos to still enjoy ... ... fortunately KZhead has added a function whereby you can start from oldest to newest ... ... so it's like seeing S1 of your favourite show, before it went to shit ...
I'm a mechanic by trade, but im fixated with this channel, i can't stop watching !!
outstanding work Kurtis. Thanks for the Out takes, now we can see you are a human, and not a Robot! Cheers.
Mate, It's a pleasure to watch a Master Machinist!
Appreciate it thanks for always watching 😎👍
I'm just going to paws a moment to applaud and acknowledge the diligent efforts of everyone's favorite four-legged safety officer. Who knows how many time's he's saved Kurtis' bacon? Well done, fuzzy one, well done.
The Safety Officer appreciates this comment from his loyal fan and says you may carry on!
Except from rain. Anything but rain.
Homey is a lovely safety officer.
You have just made me home sick, I used to have a workshop in Coomera and the rain on the roof used to drive me nuts,but now I live in California and it’s only spring and we are in a drought. That sound of the rain is now music to me. Keep up the good work guys
Hey mate when did you move over there!? We're not far from Coomera. Thanks for watching 😎👍
I'm a Gas fitter and a coded welder I enjoy your videos, Good stuff.
Customer: Can you please explain, why this needs repairs? Kurtis: It needs repairs, 'cuz it's fucked. Customer: I see. I do love a precise explanation. I take that one.
🤣👌 accurate interpretation
We have been saying 'munted' since the big Christchurch earthquake, but I have no idea where it originated.
That's the perfect technical response to all problems. It's fucked, just fucked so it can be repaired. If it was proper fucked you would need a new one.
@@CuttingEdgeEngineering remember to send them two pictures when they scoff at the price, 1 picture of a completely fuckered up fix that wont work worth a damn, or a fix that is done proper, tell them "i can do picture 1 for what you want to pay me, or you can pay me what I want for what you see in picture 2".
Explanation Done !! LOL'S
An engineer with the precision of a Jeweller. Fascinating to “watch”.
Hey Mark thanks for always watching cheers 😎👍
Im not sure why I love this stuff but I do. My HS guidance teacher said I should have been a machinist. 40 years ago it was too finite for me. I ended up being an electrician by chance. Took all the shop classes except electrical in HS and then. 40yrs later and now Im geeking on machining at home and at work. Loved your vid and scribed
I love the out takes at the end. It shows the true frustration of working in a shop.... Shit happens and sometimes you just fu*k up.
Thanx for putting urself under the stress of explaining the details for our enjoyment, it's muchly appreciated. 🇦🇺 🏴☠️
Hey mate we get good feedback from viewers like you and know it helps make the videos more enjoyable so happy to do it 🤣
You are a very lucky man to have a wife who is willing to come spend time with you while your working! In a few days I will be married to my wife 37 years. On the 19th we will have been together for 38 years. She use to come stay with me after she got off work as I painted lumber handling machines that I had with other had welded up that day. That was a lifetime ago! I truly do wish you both the best in your life’s together! It truly is what you two decide to make of it! It will always be a work in process for the better or for the worse! We never know what life has in store for us... All we can do is take what we have and make the best out of it while enjoying the time you have together! I really do love your videos! It makes me think about what if I had stayed in welding and as a Machinist... I would not had been forced to take the Anthrax vaccine that has almost crippled me now... but I cannot live in the past wondering what if. None of us can! Thank you for sharing your time and experiences with us all! NoMerc
Hey mate thanks for sharing and congrats on those 38 years! Yeah we work together in the business, she has all the accounting smarts to help keep my tool spending on track haha we enjoy what we both do and is great to be building a business together. Cheers take care mate 😎👍
Anthrax vaccine? Wait, did you serve in the US military for Gulf War One in 1991?
@@markfryer9880 Yes I was in the United States Navy during that time.
Great job Carl! I just love the sound of the metal cutting. It's like white noise that lulls me to sleep.
Loved the cliff hanger. Also love the way you show Kurtis as human in the outtakes.
I love the little nod when hes finished telling you what he's doing.
Another brilliant repair Carl 🤙🏴
🤣🤣🤣 fuck hahaaa thanks mate
Don’t know why I like watching this stuff. Have never been a machinist. I guess I just find it fascinating. Must be a tremendously satisfying job. And thanks to the video person too, whomever that is. Great job.
Thanks mate appreciate the comment glad you are enjoying the vids. My missus does the camera work and editing she says thank you!
I think you did all this excellent work so you wouldn't have to listen to the deafening rain.
I love some button insert action with rain sounds! Let the chips fly!!
Thanks for watching mate enjoy the vid 😎👍
Kurtis, I really have to hand it to you, the machining is first class but what caps it all is the time and effort you put into the commentary - the filming and editing speaks for itself, also first class.
Hey Fred! Your comments never disappoint. Seriously appreciate it mate, glad you enjoy the vids and what we are sharing. Cheers, Kurtis 😎👍
Well said.
For some reason I couldn’t stop watching this. Great work mate. Well done👍🏼
A real man that speaks the language of a mechanic, especially in the outtakes.
hey Kurtis. Are you alone in this company! What do you have for schools, engineering education, you know everything I see no problems at all no matter how difficult they are, Just a big CONGRATULATIONS is a joy to see you work ..💖👌
Great question, I'd love to know also
fantastic, stayed up late here in USA....LOVE YOUR WORK, PAUL
Bloody legend we know it's a crazy time difference thanks for watching mate
Also big props to your video helper and Imus for making the tough decisions of who to follow around. Great videos mate.
For some if us, if we are ever lucky enough to get to Australia, your shop is the first thing we'd like to see. Thanks for these videos.
This channel, as much as it makes me wish i had a huge shop with HUGE equipment, it really just makes me want a pitbull.
Well done Carl, another great video mate.
Haha thanks mate 🤣👍 Kurtis Kuuurtis
Kirke
Мастер, респект тебе. Новые технологии творят чудеса и ты конечно, человек, который с этими технологиями на ты!!! Россия, Сахалин
I think it is really cool that you have a wife that supports you so much she is willing to go through the tedious hours of watching what you are doing while filming. Very excellent material to watch!
I actually loved the sound of the rain, I love rainy, cloudy weather more than clear skies and warm temperatures. My eyes are so sensitive to light I cannot go outside without eye protection and try and do most of my work at night. Cloudy and Cold the better.
I watch quite a few machining channels and this channel is one of the most professional ones I have found. Amazing work!
I actually liked the sound of the rain while watching. It was very relaxing.
I should have listened to my Mom and learned a trade! ... great to see a professional tradesman at work! ... thanks Kurtis. 👍
Lots of steps in keeping things on track, even to the dots for putting it back together. Inspiring is the one word I would use.
Cheers mate appreciate the great comment and thanks for watching again 😎👍
After the first time you weld one up without those "dots" no one needs remind you to put them there ever again.
Kurtis, you and your wife do an excellent job with these videos. You know what we are wanting to see and you give it to us without long times of wishing. Thanks for trimming and cutting and time-lapsing, all done very well. The blooper shots are fun, but really unnecessary, Kurtis is our hero on these repairs.
Hey mate thanks for watching and the feedback. We appreciate it! 😎👍
I love the bloopers, they make this channel very human.
"A meter-long lathe bed is plenty", they said. Looking at your meter-long boring bar, I now know they were lying. Thanks for sharing your time in the shop with us!
No day is complete without the masterful video work of Karen, Homeless tail wags and Kurtis trying to say anything without cracking himself up. It is like he has tourettes sometimes. Love the channel and the exceptional craftsmanship.
It's good to see the results of someone who really knows what they are doing, yes another great video. You do just great as well Kurtis.
keep up the awesome work ! watching from Canada !
Thanks mate! Appreciate you taking time to watch and comment
Thank you very much, engineer, for a nice job. Greetings from Egypt
What ever you're being paid it isn't enough, having been a heavy plant fitter for many years so its nice to see the work involved to repair the things we fuck up!
Hey mate thanks for watching 😎👍
Oh oh, it looks like it didn't want to slip in. Now I need to wait for the climax in part 2. I can't wait. 😉
🤣🤣🤣 #Machinistporn
That's what she said, sorry lol
Добрый день. Очень приятно видеть как Вы относитесь к своей работе. Очень приятно видеть творческий подход к решению задачи. Очень хочется чтобы профессионализм не перерос в обыденность.
Привет, спасибо за просмотр, рад, что вам понравилось видео!
Wow, your boring bar has the same length as my entire lathe. And thanks for explaining and giving insights on the stuff you are repairing.
Yeah that's pretty crazy, our lathe could turn your lathe between it's centres haha
Like a Boss! loved the MIG beads inside to shrink the tube, and the way it came out without the usual grunting!
It's absolutely amazing that you can turn such a heavy part. You sir are what most little boys want to grow up and become. Great videos. Cheers.
Don’t know what I like better, the actual machining or the out takes at the end 🤣
That's a hard one, I would go with the out takes haha
Couple years ago a friend of the family had to part with their 6+ year old female American bulldog. We’ve never had one of these and didn’t know anything about them. It took her a couple of weeks to settle in, and I have to say this is the sweetest, tolerant,best tempered, loving animal I have ever known. An absolute gem of a pet and companion. When I see Homey, he has the same warmth and gentleness and happiness truly a terrific pet.
Your skill is amazing. Very precise. And the professional photographer is playing with her dog frequently... I love you both. You guys are great.. 👍👍👍
As always #1 video for breakfast :) Greetings from Austria and Happy Easter to you too !
Hey mate! Amazing to think people across the world in total different time are watching. Cheers 😎👍
Waiting for your next video Carl
😎👊💥 hahaaa fuck sake that's going to stick now 😂
@@CuttingEdgeEngineering could be worse
I think dividers as marking out tools are underrated. Nice work on this job.
I am a fleet diesel mechanic and this video just made me realise my skills are minimal. This is a great skill and looks like it took years to learn.
That fc... at the end :D Keep up the great work, always a treat to watch a video friday morning.
Have a good day mate thanks for watching
Amazing job, as always! Your talent is impressive! Best regards from Sweden.
Hey Paul cheers mate thanks for the comment 😎👍
This is real engineering, Thanks Curtis and Team
... just going back and rewatching videos from a while back. Got a chuckle out of Carl again.
Many of us as subscribes, except those in the trade, can't honestly appreciate the skill involved in the precision required when working with steel. whereas timber is forgiving, steel is not. Kurtis, your skill and accuracy is beyond comprehension, it can't be learned in
Hey Kevin! Thanks for the awesome comment appreciate the support. I have to agree with the timber, having built an office out of old doors and it's held up nicely, very forgiving haha. Cheers, Kurtis 😎👍
Great episode! Learned some new things, such as zigzags to shrink the bore! Thanks for all your fine work, and Happy Easter!
Awesome thanks for watching! Have a good Easter mate 😎👍
A master class in how to make something better than new. Bravo sir.
You are a goddamn genius, so capable and knowledgeable. You can't be that old, how did you learn all these skills and methods? Amazing.
Another learning experience for me. From watching your videos, if i had it to do over, i'd have to put machinist on my list of most interesting trades to learn. Thnx again Kurtis! Keep those ChIPs Flying Carl! Happy Easter to you & the family, God Bless!
Hey mate thanks for watching glad you enjoy it. Have a great Easter weekend. Cheers 😎👍
Can we all remember... It's Kurtis, Mrs. Kurtis and Homey.. Lol Happy Easter to you all BTW, the slowmo vids are amazing😊
Thanks Terry! I reckon Carl might have stuck now, I can see in a years time new viewers will be trying to correct our long time viewers for the incorrect name use 🤣
@@CuttingEdgeEngineering maybe Kurl would be ok....?
Man I don’t even know at what point I got lost, but you’re literally tearing apart something I thought couldn’t be torn apart, yet is so incredible and can’t wait to see the final result, I even doubt you’re gonna take it to its original shape.
The men who keep the industrialized world moving. Kudos !!
Greetings from One hot desert to another (Arizona).
Awesome thanks for watching over there mate
@@CuttingEdgeEngineering Yes, that rain looked quite lovely! Nearly hit 100*F the other day, not even May yet!
Another top video Carl 👌🏻
🤣🤣🤣 thanks mate
What a miracle are Carbides! I have lived thro' an age of miracles and now I watch as my country is deconstructed. (UK.
Dont see many skilled machinists anymore. My grandfather was one and when he passed on my grandmother sold it all off. I wish i had it all. You are a craftsman for sure
Great job guy's , my bulldog hates the rain to one rumble of thunder and she gone.lol Great video.
The toughest looking dogs are usually the biggest babies 🤣 thanks for watching mate
Man you have some serious skills. The mig welding alone is scary stuff.
Hey mate cheers thanks for watching 😎👍
Love working inside while it is raining outside. Looks beautiful out there!!!
Ahhhh,The old Weld to shrink trick... You have learned well young grasshopper ;)
Being a retired engineer, i get so much enjoyment watching your video`s. the camera work, the explanation`s of what you are doing, I understand what you are doing, but thousands must be mesmerize d by your amazing skills. I congratulate all concerned, including the safety officer.
Carl is Kurtis alter ego 😂🤣😂 G'day mates great video and you two have a happy Easter
I think it's stuck now hahaa fuck thanks mate you have a good one too
@@CuttingEdgeEngineering 🍻👍
Carl Is the evil one or the one who breaks aall the cilinders 🤣🤣🤣
Carl is Kurtis that doesn't make bloopers :D
@@haydenc2742 Carl is the evil one making him swear.
Another lesson for poor mortals! Mortals like me who work in another profession, computer science. Thanks man!
Glad you enjoyed it! 😎👍
Not just a very interesting engineering video channel, but also a priceless way to get used to the aussie accent. Thank you for your videos. Greetings from Moscow.
Guys! Next new year's eve, you have to publish a compilation video of EVERY "Fuck!" Kurtis has said this year! That would be hilarious!
Doesn't KZhead have a 12hour limit on how a long a video can be, tho? 😁
We're thinking maybe a mid year compilation haha 😎👍
@@CuttingEdgeEngineering maybe do a compilation of every instance the doggy is in a video each month as well.
I would love that, but it's going to be about 11 months long. Lol.
In the "bloopers " it looked like you were about to launch that end of the tube body, you'll have to get a " retriever " dogs, cause I don't think that your little dog would be able to bring it back 👍👍👍👍👍😆😆😆😆
Terrific video, and I like the soothing sound of rain in the background!
Kurtis, you are Incredibly Talented. You are both a Professional Machinist and Professional Welder. I know the level of experience required to be the best you can be. You and Karen deserve nothing but love and happiness. Very few people these days will put their money where their Mouth is! I CONGRATULATE you guys from NY. I was a K9 Officer in Upstate NY for 7+ years. Homeless is a great dog.
Who agrees, we all call Kurtis, Carl from now on? Oh and Mrs Carl. 😁
Kurtis doesn't agree 😂😂😂
@@CuttingEdgeEngineering Sorry Carl.... 😉
@@steviebee1989 OI! His nameis KURTIS...... get it right for fuck sake!
If sent free beer, call me anything you want.
За то жена всё понимает!
Your doing really well mate. It’s awesome to see how your channel is growing! You will have 1 million subs in no time
Hey mate thanks for the ongoing support! Yeah we are stoked with how the channel is doing, so many awesome viewers we enjoy reading the comments each week. Cheers 😎👍
Great work fellas! Pride in craftsmanship is very hard to find these days!!